Owner`s manual

GP-MSJW-CX-07B
STW-JZ / IW Manual
RD: Sept, 2005
RL: 7B
KH
PRIOR TO PROCEEDING with the tube installation:
Refer to section “8. System Suspension”
IF a 90° or 180° elbow is to be installed in the system, refer NOW to the Elbow Kit in-
stallation instructions supplied with the elbow kit
NOTE:
i) Models STS-JZ/IQ 175 & 200 have an unpainted alumatherm tube with flange as the
first tube, and an unpainted aluminized steel tube as the second tube; all subsequent
lengths are painted steel
ii) If a turbulator is required in the system, it is factory installed inside clearly labelled
tube(s) with instruction as to where the tube(s) must be installed at the vent end of
the system
1) All hangers must be:
a) Suspended at the same height = horizontal alignment of tubes
b) In a straight line = vertical alignment of tubes
c) Spaced 116” apart = correct spacing for reflector attachment
d) Oriented with the “cavity side” facing the burner end of the system (except the last plate
hanger at the vent end = the cavity side faces the vent)
2) Insert the swaged end of the first tube (tube with flange) through the 4” hole in the first
plate hanger – FIGURE 3
a) Ensure the ‘cavity’ side of the hanger faces the burner end of the system
b) Slide a Torctite tube coupler past the swage onto the tube
i) The final position of the coupler will be on the ‘burner-end’ side of the hanger
c) Guide the tube into the second hanger (webbed) – ensure the cavity side of the hanger
faces the burner end of the system
d) Position the first plate hanger 2 inches from the tube flange – this will ensure access to
bolt the burner to the flange
e) Check that the first tube is level
3) Install a focus shield reflector over the first tube - secure with sheet metal screws to the
hanger at each end
4) Install three reflector stabilizers on the bottom of the reflector
a) Equally space stabilizers with one at the reflector center point
b) Firmly bend the end tabs on each stabilizer up over the ‘trough’ at each side of the re-
flector
5) Slide a Torctite tube coupler past the swage onto the next tube to be installed
6) Insert the swaged end of the tube into the next hanger to support its weight
7) Slide the female end of the second tube over the swage of the first tube
a) Ensure that the swage on the first tube is fully inserted into the second tube
9. BURNER AND TUBE INSTALLATION
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