Quick Start Guide

2
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www.SESolar.com
Conext Automatic Generator Start Quick Start Guide
865-1060-01
D
Wiring Harness Wires and Functions
GlowStop Mode Timing
Diagrams for Gen Types 1, 2, 3, 6, and 12
Relay 1: Glow/Stop
Relay 2: Start
(Cranking)
Relay 3: Preheat
(Glow)
Start
Run
Stop
Preheat
Delay
Crank
Time
Preheat/
Stop
Shutdown
Bypass
18
17
16
14
13
12
Relay 1
Relay 2
5A fuse
5A fuse
GENERATOR RUN SIGNAL
GENERATOR RUN SIGNAL RETURN
PREHEAT
START
Harness Wires Generator Wires – User Supplied Wiring and Interconnections
Type 1
18
17
16
14
13
12
Relay 1
Relay 2
5A fuse
5A fuse
GENERATOR RUN SIGNAL
START
RUN
Harness Wires Generator Wires – User Supplied Wiring and Interconnections
GENERATOR RUN SIGNAL RETURN
Type 2
14
13
12
18
17
16
Relay 1
Relay 2
5A fuse
5A fuse
GENERATOR RUN SIGNAL
START
PREHEAT
STOP
BYPASS SHUTDOWN
GENERATOR RUN SIGNAL RETURN
Type 3
18
17
16
15
13
12
14
Relay 2
Relay 1
5A fuse
5A fuse
5A fuse
GENERATOR RUN SIGNAL
PREHEAT
STOP
START
GENERATOR RUN SIGNAL RETURN
Type 6
Harness Wires Generator Wires – User Supplied Wiring and Interconnections
Harness Wires Generator Wires – User Supplied Wiring and Interconnections
18
17
16
14
13
12
Relay 1
Relay 2
5A fuse
5A fuse
GENERATOR RUN SIGNAL
STOP
START
GENERATOR RUN SIGNAL RETURN
Type 12
Harness Wires Generator Wires – User Supplied Wiring and Interconnections
18
17
16
14
13
12
20
19
FUEL PRIME (PREHEAT)
12V GENERATOR BATTERY
+
Relay 1
Relay 3
Relay 2
5A fuse
5A fuse
5A fuse
GENERATOR RUN SIGNAL
STOP /PREHEAT
START
GENERATOR RUN SIGNAL RETURN
Type 4
Harness Wires Generator Wires – User Supplied Wiring and Interconnections
18
17
16
14
13
12
20
19
FUEL PRIME (PREHEAT)
12V GENERATOR BATTERY
+
Relay 1
Relay 3
Relay 2
5A fuse
5A fuse
5A fuse
GENERATOR RUN SIGNAL
STOP /PREHEAT
START
GENERATOR RUN SIGNAL RETURN
Type 5
Harness Wires Generator Wires – User Supplied Wiring and Interconnections
18
17
16
14
13
12
20
19
FUEL PRIME (PREHEAT)
12V GENERATOR BATTERY +
Relay 1
Relay 3
Relay 2
5A fuse
5A fuse
5A fuse
GENERATOR RUN SIGNAL
STOP
START
GENERATOR RUN SIGNAL RETURN
Type 9
Harness Wires Generator Wires – User Supplied Wiring and Interconnections
The AGS has 14 preset generator configurations, or Gen Types. After installing the unit,
select one of these Gen Types from the AGS Config menu on the System Control Panel
(SCP).
Important Put the AGS in Standby BEFORE changing the Gen Type. See G – Configuring
the Automatic Generator Start.
B+ Generator Run Signal
Connecting the B+ Gen Run signal is optional. It the B+ is not connected, it may be neces-
sary to adjust the Gen Run Signal hold time parameter on the AGS.
EQUIPMENT DAMAGE
Consult the generator manufacturer to ensure that GenType settings and connections are compatible with your
generator. Damage to the generator can result from selecting an incorrect Gen Type and following the connection
diagram for an incorrect Gen Type when Connecting the Conext AGS to the generator.
Failure to follow these instructions can result in damage to equipment.
NOTICE
E
Connecting the Generator
IGNITION AND FIRE HAZARD
This equipment is not ignition protected. To prevent fire or explosion, do not install this product in locations that
require ignition-protected equipment. This includes any confined space containing vented batteries, or flammable
chemicals such as, natural gas (NG), liquid petroleum gas (LPG) or gasoline (Benzine/Petrol).
Do not install in a confined space with machinery powered by flammable chemicals, or storage tanks, fittings, or
other connections between components of fuel or flammable chemical systems.
Do not install near readily flammable materials such as cloth, paper, straw, or plastic sheeting. Keep flammable
materials a minimum distance of 600 cm (24 in.) from the top surface and 30 cm (12 in.) from either side surface
and the front.
Failure to follow these instructions can result in death or serious injury.
WARNING
Connections to the generator, thermostats, and external ON/OFF switches are made using
a wiring harness that plugs into the 20-contact connector.
The wires on the wiring harness can be extended to meet installation requirements. When
extending the wire harness, ensure that the extension wires are the same color as the
wires on the harness.
Install the wiring harness
1. Connect each wire on the harness to its intended wire or contact on the generator,
thermostats, or external switches. Tape, or otherwise secure, the unused wires to ensure
they do not make unintended connections.
2. Plug the harness into the connector on the bottom panel of the AGS.
Required Wire Size
0 to 30 feet (9m): 18 AWG (1.31 mm²)
Over 30 feet (9m): 16 AWG (0.823 mm²)
Wire Function Wiring Harness
No. Wire Color
1 Thermostat 1 input Yellow
2 Thermostat 1 return Gray
3 Thermostat 2 input Orange
4 Thermostat 2 return Gray
5 External shutdown input White/Black
6 External shutdown return Gray
7 External manual on input White/Green
8 External manual off input White/Red
9 External ON/OFF LED Indicator output White/Blue
10 Constant 12/24 V B+ (battery positive) for External Red
ON/OFF/LED Indicator
11 External ON/OFF/LED Indicator return (connected Black
internally to wire number 13)
12 Generator run signal (switched B+) sense input Violet
13 Generator run signal (switched B+) sense return Black
14 Relay 1 (Generator run/stop) Normally open contact Blue
15 Relay 1 (Generator run/stop) Normally closed contact White/Violet
16 Relay 1 (Generator run/stop) Common contact Gray
17 Relay 2 (Generator start) Normally open contact White
18 Relay 2 (Generator start) Common contact Gray
19 Relay 3 (Preheat/cooldown) Normally open contact Brown
20 Relay 3 (Preheat/cooldown) Common contact Gray