Altivar 71 User's manual Retain for future use "Controller Inside" Card VW3 A3 501
Sommaire Before you begin_____________________________________________________________________________________________ 4 Documentation structure_______________________________________________________________________________________ 5 Introduction _________________________________________________________________________________________________ Presentation _____________________________________________________________________________________________ Description _______________________________________________
Before you begin Read and understand these instructions before performing any procedure on this drive. DANGER HAZARDOUS VOLTAGE • Read and understand the Installation manual before installing or operating the Altivar 71 drive. Installation, adjustment, repair, and maintenance must be performed by qualified personnel. • The user is responsible for compliance with all international and national electrical standards in force concerning protective grounding of all equipment.
Documentation structure Installation manual This manual describes: • Assembly • How to connect the drive Programming manual This manual describes: • The functions • The parameters • How to use the drive display terminal (integrated display terminal and graphic display terminal) Communication parameters manual This manual describes: • The drive parameters with specific information (addresses, formats, etc) for use via a bus or communication network • The operating modes specific to communication (state ch
Introduction Presentation The “Controller Inside” programmable card is used to adapt the variable speed drive to specific applications by integrating control system functions. Various predefined configurable applications are sold by Telemecanique and its partners. The PS 1131 software workshop for PC is used for programming and debugging new applications, quickly and in an open-ended manner. It is not possible to transfer the program from the card to the PC, which enables us to protect our know-how.
Introduction Dialog Human-machine dialog with the application programmed in the “Controller Inside” programmable card is possible using: • The Altivar 71 graphic display terminal • A Magelis industrial HMI terminal connected to the drive Modbus port • A Magelis industrial HMI terminal connected to the Ethernet TCP/IP network (if the drive is equipped with an Ethernet TCP/IP communication card) XBT Magelis ATV 71 One graphic terminal menu is dedicated to the “Controller Inside” programmable card.
Introduction Clock A clock backed up by a lithium battery makes it possible to have a log of events that have occurred. When the “Controller Inside” programmable card is installed in the drive, the drive faults are automatically time and date-stamped without special programming. Programming In factory settings mode, the "Controller Inside" card only contains the clock function.
Hardware setup Receipt • Check that the card catalog number marked on the label is the same as that on the delivery note corresponding to the purchase order. • Remove the option card from its packaging and check that it has not been damaged in transit. • Check that the product is complete: the packaging should contain the "Controller Inside" option card and its 4 removable terminals. Installing the card in the drive See the Altivar 71 Installation Manual.
Hardware setup Description of terminals AO52 COM A051 AI52 COM AI51 LO56 LO55 LO54 LO53 LO52 LO51 24V COM LI51 LI52 LI53 LI54 LI60 LI59 LI58 LI57 LI56 LI55 Terminal Function 24V Power supply for the "Controller Inside" card, logic outputs and analog outputs. If allowed by the power consumption table (for example if outputs are not being used), the "Controller Inside" card can be powered by the 24 V c power supply in the drive.
Hardware setup Characteristics Electrical characteristics Power Voltage V 24 c (min. 19, max. 30) Current consumption Maximum A 2 No-load mA 80 Using logic output mA 200 maximum (1) Analog inputs AI51, AI52 2 current analog inputs 0…20 mA, impedance 250 Ω Resolution: 10 bits Accuracy: ± 1% for a temperature variation of 60°C Linearity: ± 0.
Hardware setup Schemes Card powered by the drive Only if the power consumption is less than 200 mA; otherwise use an external power supply. ATV 71Hppppp VW3 A3 501 COM AI52 AI51 24 V LO5p LO5p LI5p Sink Ext. Int.
Hardware setup Connection to a CANopen bus Pinout for the CANopen 9-way SUB-D connector 1 5 9 6 Terminal 1 2 3 4 5 6 7 8 9 Description not connected CAN_L CAN_GND not connected not connected CAN_GND CAN_H not connected not connected Use a straight connector (catalog number TSX CAN KCDF 180T) to connect the "Controller Inside" card to the CANopen bus. This connector integrates a line terminator that must be activated if the "Controller Inside" card is at one end of the CANopen bus.
Hardware setup Example of connection to a CANopen bus Description Reference Length number m Catalog number Altivar 71 drive equipped with a "Controller Inside" card 1 - ATV71pppp VW3 A3 501 CANopen connector 9-way female SUB-D connector with line terminator (can be deactivated) 2 CANopen cables can be connected 180° cable outlet CAN-H, CAN-L, CAN-GND connection 2 - TSX CAN KCDF 180T LSZH CANopen cable CE certified CANopen cable. Low smoke emission, non halogen and flame retardant (IEC 60332-1).
Hardware setup Connecting the "Controller Inside" card to a PC The "Controller Inside" card RJ45 connector complies with the RS485 standard. The connection kit for PC serial port (catalog number VW3 A8 106) can be used to connect a PC to the "Controller Inside" card. This kit contains a cable equipped with 2 RJ45 connectors, as well as an RS485/RS232 converter. As the RS485/RS232 converter is powered by the "Controller Inside" card, no external power supply is required.
Hardware setup Data backup battery The "Controller Inside" card has a non-volatile RAM (NVRAM) which is needed to store variables. A lithium battery is mounted on this nonvolatile RAM to avoid this data being lost when the card is turned off. When installing the "Controller Inside" card in the drive, make sure that this battery is present. It takes the form of a rectangular block clipped onto the non-volatile RAM (see schematic opposite). The battery life is approximately 8 years when turned off.
Configuration Configuring the switches The "Controller Inside" card has a block of 4 switches as illustrated below. These switches can only be set when the drive and the "Controller Inside" card are turned off, since it is necessary to remove the drive control front panel in order to access it. By default, all the switches are in the Off position. Write protection switch The right-hand switch (switch 4) is used to protect the PS 1131 program in the Flash memory.
Diagnostics LEDs The "Controller Inside" card is equipped with five LEDs which can be seen through the window in the Altivar 71 cover. 1.1 CANopen RUN 1.2 CANopen ERROR 1.3 Power 1.4 Application 1.5 Watchdog LED Color 1.1 CANopen RUN green 1.2 CANopen ERROR red 1.3 Power green 1.4 Application yellow 1.
Diagnostics I/O monitoring The values of all the "Controller Inside" card logic and analog I/O can be displayed on the graphic display terminal: [1.2 - MONITORING] menu, [ PROG. CARD I/O MAP] sub-menu. RUN Term +50.00Hz PROG. CARD I/O MAP PROG CARD LI MAP PROG CARD AI MAP PROG CARD LO MAP PROG. CARD AO MAP Code state 0 RUN state 1 1 0 80A Move from one screen to another (from PROG CARD LI MAP to PROG. CARD AO MAP) by turning the navigation button Quick Term +50.
Diagnostics Card fault The [internal com. link] (ILF) fault appears when serious problems arise: - Hardware fault in the Controller Inside card - Dialog fault between the Controller Inside card and the drive The drive behavior cannot be configured when an [internal com. link] (ILF) fault occurs, and the drive trips with freewheel stopping. This fault cannot be reset. Two diagnostic parameters can be used to obtain more detailed information on the origin of the [internal com.
Operation using the graphic display terminal Factory-loaded program Controller Inside menu RDY RDY Term +0.00Hz MAIN MENU 1 DRIVE MENU 2 ACCESS LEVEL 3 OPEN / SAVE AS 4 PASSWORD 5 LANGUAGE Code 0A ENT Term +0.00Hz 0A 1 DRIVE MENU 1.1 SIMPLY START 1.2 MONITORING 1.3 SETTINGS 1.4 MOTOR CONTROL 1.5 INPUTS/OUTPUTS CFG Code << >> Quick 1.6 COMMAND 1.7 APPLICATION FUNCT. 1.8 FAULT MANAGEMENT 1.9 COMMUNICATION 1.10 DIAGNOSTICS 1.11 IDENTIFICATION 1.12 FACTORY SETTINGS 1.13 USER MENU 1.
Operation using the graphic display terminal Setting the date and time In the [1.14 PROGRAMMABLE CARD] menu, [DATE/TIME SETTINGS] sub-menu, you can set: - the year - the month - the day - the hours - the minutes NST CAN 0.00Hz 0.0A DATE/TIME SETTINGS 10 : 42 Hour Minutes Month Day Year 11 / 03 / 2005 << >> Quick Note: The date and time are not refreshed on this settings screen. The current date and time [Date/Time] (CLO) can be viewed in the [1.2 MONITORING] (SUP-) menu.
Operation using the graphic display terminal Example of a special program The name of menu 1.14 has been customized. The application parameters are edited in plain text and arranged in menus. CYCLE IN PROGRESS Current cycle : 5 Current phase : 2 Operation : dosing Product : oil Duration : 30s SETTINGS Cycle selected : 10 No. of phases : 6 Phase selected : 2 Operation sel : mixing Duration sel : 120s RUN APP +50.0Hz 2.1A 1.
Operation using the integrated display terminal Factory-loaded program Controller Inside menu Power-up XXX Displays the state of the drive ENT ESC SIM- ESC USrENT ESC SPL- PROGRAMMABLE CARD ESC ESC COd- ESC LAC- The [Modbus add Prg C.] (AMOA) parameter can be set, as in the (COM-) menu, (Md1-) sub-menu. Note: It is not possible to set either the date or the time. Special program Controller Inside HMI words are displayed in the form (O01) to (O50).
atv71_Controller_Inside_EN_V1 2005-04
