Altivar 12 variable speed drives ® For 3-phase motors from 0.18 to 4 kW Catalog 2010 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.
Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.
Contents Altivar ® 12 variable speed drives Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Altivar 12: Innovative drives technology . . . 1 Small Intuitive Reliable High-performance 2 3 4 5 6 7 The Altivar® 12 variable speed drive gives you greater reliability and simplicity of operation to run all your applications.
. . . combines efficiency with intelligence The Altivar 12 is well-suited for use in applications involving simple industrial machines or certain consumer machines. Its compact size, high performance and discreet appearance make it particularly attractive for use in the following sectors: 1 • Food industry (ventilation of catering kitchens, bagging machines, bakers’ kneading machines, greenhouses, etc.) • Small handling applications (car washes, conveyors, etc.
Altivar 12: High-performance plus easy integration and configuration . . . Easy to integrate – the Altivar 12 is an extremely efficient drive. Its design and rugged components make it both reliable and durable.
. . . lets you communicate intuitively with your applications The Altivar® 12 variable speed drive is immediately operational. It’s configured using its notched wheel or from the SoMove software workshop. The file that is generated can be downloaded to the product even while it is still in its packaging, using the Multi-Loader console.
Altivar ® 12 variable speed drives Selection guide Type of machine Simple machines Pumps and fans (building (HVAC)) (1) 1 2 3 Power range for 50 to 60 Hz (kW) line supply 4 5 Drive 9 10 0.75 to 75 – 0.18 to 2.2 – 0.18 to 15 – 0.37 to 15 – 0.75 to 15 – – – – 0.75 to 30 0.75 to 75 – – – – Output frequency 0.1 to 400 Hz 0.1 to 500 Hz 0.
Pumps and fans (industrial) Complex machines 1 2 3 0.37 to 800 0.37 to 630 – 0.37 to 5.5 – 0.75 to 90 0.75 to 630 – 2.2 to 7.5 – 2.2 to 800 – 0.37 to 5.5 – 0.37 to 75 0.75 to 500 – 1.5 to 7.5 – 1.5 to 630 0.1 to 500 Hz for the entire range 0.1 to 599 Hz up to 37 kW at 200 to 240 V a and 380 to 480 V a Sensorless flux vector control Voltage/frequency ratio (2 or 5 points) Energy saving ratio 0.1 to 500 Hz for the entire range 0.
Altivar ® 12 variable speed drives Introduction Introduction The Altivar® 12 drive is a frequency inverter for three-phase 200 to 240 V asynchronous motors rated from 0.18 kW to 4 kW. 1 Easy Plug & Play installation, compact size, integrated functions and alternative base plate version make it particularly suitable for applications involving simple industrial machines and certain consumer machines.
Introduction (continued) Altivar ® 12 variable speed drives An optimum solution Drive with heatsink ATV12H075M2 Drive on base plate ATV12P075M2 The Altivar® 12 range of variable speed drives extends across a range of motor power ratings from 0.18 kW to 4 kW on three types of power supply: Two standard versions are available: Drive with heatsink for normal environments and fan-cooled enclosure: v 100 to 120 V single-phase, 0.18 kW to 0.75 kW (ATV12HpppF1) v 200 to 240 V single-phase, 0.18 kW to 2.
Altivar ® 12 variable speed drives Specifications Environmental specifications 1 Conformity to standards Altivar® 12 drives have been developed to conform to the strictest international standards and the recommendations relating to electrical industrial control equipment (IEC, EN), in particular: IEC/EN 61800-5-1 (low voltage), IEC/EN 61800-3 (conducted and radiated EMC immunity and emissions).
Specifications (continued) Drive specifications Altivar ® 12 variable speed drives Output frequency range Hz 0.
Specifications (continued) Altivar ® 12 variable speed drives Electrical specifications (control) 1 Available internal supplies Protected against short-circuits and overloads: One 5 V ⎓ supply (± 5%) for the reference potentiometer (2.
Altivar ® 12 variable speed drives Specifications (continued) Communication port specifications Protocol Structure Services Diagnostics Modbus® 1 RJ45 connector Physical interface 2-wire RS 485 Transmission mode RTU Transmission speed Configurable via the Human/Machine interface, remote display terminal or SoMove setup software: 4800 bps, 9600 bps, 19200 bps or 38400 bps Number of subscribers 31 maximum Polarization No polarization impedance.
Altivar ® 12 variable speed drives References Drives with heatsink, drives on a base plate Drives with heatsink 1 Motor Line supply Power indicated on rating plate (1) Max. line current (3) 2 kW A at U1 at U2 at U2 ATV12H018M2 HP A kVA Maximum continuous output current (In) (1) Maximum transient current for 60 s Dissipated Reference power at maximum output current (In) (1) A W Weight (2) at U2 kA A kg Single-phase supply voltage: 100 to 120 V 50/60 Hz (4) 0.18 0.25 6 5 0.
References (continued) Altivar ® 12 variable speed drives Accessories, configuration tools Accessories Description Mounting plates for mounting on 35 mm wide DIN rail VW3A9804 VW3A9523 VW3A9524 EMC conformity kits These provide a connection compliant with EMC standards (see page 23) The kit consists of: The EMC plate Clamps Fixing accessories +15 V/+24 V voltage converter Connects directly to the control terminals For drives Reference Weight kg ATV12H018F1, H037F1 ATV12H018M2 to H075M2 ATV12H018
References (continued) Altivar ® 12 variable speed drives Configuration tools, remote display terminals, braking unit and resistors, additional EMC filters Configuration tools (continued) Description 1 2 For drives Weight kg SoMove Mobile software for mobile phone (1) VW3A1006 with cover open: RUN, FWD/REV and STOP buttons accessible SoMove Mobile software allows you to edit drive parameters from a ATV12pppppp mobile phone using a Bluetooth® wireless connection.
References (continued) Altivar ® 12 variable speed drives Motor chokes, Modbus® serial link, documentation, replacement parts Motor chokes ATV12 VW3A455p Description Nominal current M1 3 M1 3 M1 3 L Motor choke Motor chokes Required: When connecting more than 2 motors in parallel When the motor cable length (L), including tap-offs, is: vv 50 to 100 m for a shielded motor cable (1), vv 100 to 200 m for an unshielded motor cable (1).
Altivar ® 12 variable speed drives Dimensions Drives with heatsinks Drive with EMC conformity kit VW3A9523 (available as an option) 6 1 Drives with heatsinks (1) ATV12H018F1, H037F1, ATV12H018M2 to H075M2, ATV12H018M3 to H075M3 c 60 = 189,5 H b 2 143 2xØ5 = 72 3 c1 b H018F1 (1), H018M2 (1), H018M3 (1) 142 c c1 H 102.2 34 131 H037F1, H037M2, H037M3 130 121.2 53 120 H055M2, H075M2, H075M3 130 131.
Altivar ® 12 variable speed drives Dimensions (continued), mounting recommendations Drives on a base plate Drives on a base plate ATV12P037F1, ATV12P037M2 to P075M2, ATV12P037M3 to P075M3 1 6 Drive with EMC conformity kit VW3A9523 (available as an option) 60 = 102,2 189,5 131 143 142 2xØ5 2 x M5 screws 2 = 72 34 M5 ATV12PU15M3, PU22M3 3 5 Drive with EMC conformity kit VW3A9524 (available as an option) 98,2 93 = 2 x M5 screws 189,3 120 143 130 2xØ5 4 = 105 M5 39,5 5 AT
Altivar ® 12 variable speed drives Dimensions (continued) Accessories, remote display terminal, braking unit and resistors, motor chokes, EMC filters Accessories Mounting plates for mounting on an AM1 ED 35 mm DIN rail VW3A9804 VW3A9805 2 144 143,6 1 77,5 37,9 105 40 Options Braking unit VW3A1006 VW3A7005 (mounting on 35 mm AM1 ED DIN rail) 34 17,5 15 4 7,7 50 2,3 90 45 73 54 29,2 Ø28 70 3 Remote display terminal 4xØ3,5 29,4 Braking resistors VW3A7701, 702 Mounting recommen
Mounting recommendations Altivar ® 12 variable speed drives Mounting recommendations Install the unit vertically, at ± 10°. Avoid placing it close to heating elements. Leave sufficient free space to ensure that the air required for cooling purposes can circulate, by natural convection or by ventilation, from the bottom to the top of the unit.
Altivar ® 12 variable speed drives Connections Drives Recommended connections Three-phase power supply (power section) (1) U1 1 3 5 4 6 5 3 6 T/L3 4 W/T3 S/L2 V/T2 V1 U/T1 AO1 a W1 2 R/L1 +24V LI4 LI3 LI2 LI1 COM AI1 +5V LO– COM LO+ R1B R1C PC/– PA/+ cb M 3 A2 (4) 0 to 10 V or 0-20 mA W1 W/T3 V/T2 S/L2/N R1A 4 2 R/L1 U/T1 U1 V1 A1 M 3 P1 Note: Install interference suppressors on all inductive circuits near the drive or connected on the same circuit, such as
Connections (continued), installation recommendations Recommended connections (continued) Braking unit VW3A7005 used with braking resistors VW3A7701, 702, 723, 724 Altivar ® 12 variable speed drives Braking unit and resistors, motor chokes, additional EMC filters Motor chokes VW3A4551 to 554 V V1 W/T3 W W/T3 V/T2 V/T2 U/T1 PE PE PB Braking resistor VW3A77pp U PA U1 Braking unit VW3A7 005 2 VW3A455p W1 U/T1 ATV12pppppp PC/– – + PA/+ ATV12pppppp 1 M 3 3 Additional EMC input filters
Altivar ® 12 variable speed drives Combinations for customer assembly Motor starters: Single-phase supply voltages 100 to 120 V and 200 to 240 V Applications The proposed combinations can: b Protect people and equipment (when a short-circuit occurs) b Maintain protection upstream of the drive in the event of a short-circuit on the power stage 1 Two types of combination are possible: b Drive + circuit-breaker: Minimum combination b Drive + circuit-breaker + contactor: Minimum combination with contacto
Altivar ® 12 variable speed drives Combinations for customer assembly Motor starters: Three-phase supply voltage 200 to 240 V (continued) Motor starters (continued) kW 5 or 6 0.18 T/L3 W/T3 4 S/L2 V/T2 A1 Operating Maximum range or short-circuit rating current Icu TeSys contactor (1) Modular circuit-breaker (4) KM1 0.25 0.55 ATV12H018M3 ATV12p037M3 1 ATV12p075M3 2.2 2 3 – ATV12pU15M3 ATV12pU22M3 ATV12pU30M3 M1 3 4 5 ATV12pU40M3 GV2ME07 1.6 to 2.5 > 100 GV2L07 2.
Altivar ® 12 variable speed drives Functions Summary of functions Factory-set drive configuration 1 Introduction page 27 Human/Machine Interface (HMI) Description page 27 Application functions 2 3 4 5 6 7 Operating speed range page 28 Preset speeds page 28 Three additional high speeds page 28 Control modes page 28 PID regulator page 29 Configuration of the logic input level page 29 I/O monitoring page 29 Operating direction: forward/reverse page 29 2-wire control page 29 3-wire
Altivar ® 12 variable speed drives Functions (continued) Factory-set drive configuration 2 The Altivar® 12 drive is configured to allow immediate start-up without any adjustment for the majority of applications.
Functions (continued) Altivar ® 12 variable speed drives Application functions Operating speed range Determines the two frequency limits which define the speed range permitted by the machine under actual operating conditions within the specified torque limits.
Altivar ® 12 variable speed drives Functions (continued) PID ramp PID reference PID feedback FBS + PIC X±1 RPG PID regulator RIG Multiplier Manual setpoint PID regulator Used for simple control of a flow rate or a pressure with a sensor which supplies a feedback signal adapted to the drive. This function is suitable for pump and fan applications. PID reversal Auto HSP Man. LSP Speed ramp Auto/man.
Altivar ® 12 variable speed drives Functions (continued) Ramp time switching This function is used to switch two acceleration and deceleration ramp times, which can be set separately. Enabled by means of 1 assignable logic input. It is suitable for machines with fast speed correction in steady state and high-speed lathes with acceleration and deceleration limiting above certain speeds.
Functions (continued) Altivar ® 12 variable speed drives Limiting low speed operating time The motor is stopped automatically after a period of operation at low speed (LSP). This time can be set between 0.1 and 999 seconds (0 corresponds to an unlimited time). The motor restarts automatically on a ramp when the reference reappears. This function is suitable for automatic stops/starts, especially in pump applications.
Functions (continued) Altivar ® 12 variable speed drives 2nd current limit A 2nd current limit can be configured between 0.25 and 1.5 times the nominal drive current and can be used to limit the torque and the rise in motor temperature. Switching between the two current limits is enabled via a logic input or via the Modbus serial link. 1 Automatic DC injection This function enables standstill DC injection, which can be set between 0 and 1.
Functions (continued) Altivar ® 12 variable speed drives Fault relay, unlocking The fault relay is energized when the drive is powered up and is not faulty. It opens in the event of a fault or when the drive is powered down.
Functions (continued) Altivar ® 12 variable speed drives Underload detection This function stops the motor when it is underloaded. The function is active in steady state. If the current is below an underload threshold for an adjustable period of time, the drive locks in underload fault mode. The current threshold is adjustable between 20% and 100% of the nominal motor current value. Hysteresis of 10% is applied to this threshold to confirm the end of underload conditions.
Altivar ® 12 variable speed drives Functions (continued) 1 Pump-specific application functions The main objective here is to control a complete pumping installation using a single Altivar® 12 drive by ensuring constant pressure in the system whatever the flow rate.
Functions (continued) Altivar ® 12 variable speed drives Underload detection See page 34. 1 Overload detection See page 34. Sleep/Wake-up Allows the variable pump to come to a complete stop when the flow rate is considered too low, below an adjustable “sleep threshold” (LSP+ SLE) and time delay (tLS). 2 When the system is in “sleep” state, if the PID feedback value (showing the pressure downstream of the pump) falls below a “wake up” threshold (UPP), the variable pump is restarted.
Functions (continued) Altivar ® 12 variable speed drives Quick start The quick start function aims to overcome the problems associated with the high regulation gains that are necessary at start-up but inappropriate for regulation. The drive accelerates linearly on a ramp (ACC) until its speed reaches the configured quick start threshold (SFS). Once it reaches this threshold (SFS), PID regulation begins.
8001 Knightdale Blvd. Knightdale, NC 27545 Tel: 919-266-3671 The information and dimensions in this catalog are provided for the convenience of our customers. While this information is believed to be accurate, Schneider Electric reserves the right to make updates and changes without prior notification and assumes no liability for any errors or omissions.
