053Cover.fm Page 1 Tuesday, November 28, 2000 9:04 AM Instruction Bulletin VVDED397053US November 2000 Raleigh, NC, USA ALTIVAR® 58 Adjustable Speed Drive Controllers Interbus-S Communication Card User’s Guide Retain for Future Use.
053Cover.fm Page 2 Tuesday, November 28, 2000 9:04 AM DANGER HAZARDOUS VOLTAGE • Read and understand this bulletin in its entirety before installing or operating ALTIVAR 58 drive controllers. Installation, adjustment, repair, and maintenance of the drive controllers must be performed by qualified personnel. • Disconnect all power including external control power that may be present before servicing the drive controller. WAIT THREE MINUTES for the DC bus capacitors to discharge.
VVDED397053USBook Page i Tuesday, November 28, 2000 9:01 AM Bulletin No. VVDED397053US November 2000 Interbus-S Communication Card User’s Guide Contents SECTION 1—HARDWARE SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 REVISION LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VVDED397053USBook Page ii Tuesday, November 28, 2000 9:01 AM Interbus-S Communication Card User’s Guide Contents ii Bulletin No.
VVDED397053USBook Page 1 Tuesday, November 28, 2000 9:01 AM Bulletin No. VVDED397053US November 2000 Section 1—Hardware Set-Up Introduction SECTION 1—HARDWARE SETUP INTRODUCTION The Interbus-S VW3A58304EU communication card is used to connect an ALTIVAR 58® drive controller to an Interbus-S network. A 24 Vdc external power supply must be provided by the customer.
VVDED397053USBook Page 2 Tuesday, November 28, 2000 9:01 AM Section 1—Hardware Set-Up Revision Level Bulletin No. VVDED397053US November 2000 WARNING LOSS OF CONTROL • The control scheme designer must consider the potential failure modes of control paths. • Certain critical control functions, provide a means to achieve a safe state during and after a path failure.1 • Separate or redundant control paths must be provided for critical control functions.
VVDED397053USBook Page 3 Tuesday, November 28, 2000 9:01 AM Bulletin No. VVDED397053US November 2000 Section 1—Hardware Set-Up Bus Voltage Measurement Procedure — Keep static producing material (plastic, upholstery, carpeting, etc.) out of the immediate work area. — Avoid touching exposed conductors and component leads with skin or clothing. • If any damage is found, notify the carrier and your local Square D representative.
VVDED397053USBook Page 4 Tuesday, November 28, 2000 9:01 AM Section 1—Hardware Set-Up Bus Voltage Measurement Procedure Bulletin No. VVDED397053US November 2000 The DC bus voltage level is determined by monitoring the (+) and (–) measurement points. Their location varies by drive controller model number as listed in Table 2 and shown in Figure 1. The drive controller model number is listed on its nameplate.
VVDED397053USBook Page 5 Tuesday, November 28, 2000 9:01 AM Bulletin No. VVDED397053US November 2000 Section 1—Hardware Set-Up Bus Voltage Measurement Procedure The J18 connector is in the upper left hand corner of the main control board behind the flexible shield. Use a thin probe to access the connector pin.
VVDED397053USBook Page 6 Tuesday, November 28, 2000 9:01 AM Section 1—Hardware Set-Up Installation Bulletin No. VVDED397053US November 2000 INSTALLATION To install the Interbus-S communication card in the ALTIVAR 58 drive controller, perform the following steps. 1. Verify that DC bus voltage is not present. See “Bus Voltage Measurement Procedure” on page 3. 2. Place the 50/60 Hz switch in the position corresponding to the motor as indicated in the drive controller user’s manual. 3.
VVDED397053USBook Page 7 Tuesday, November 28, 2000 9:01 AM Bulletin No. VVDED397053US November 2000 Section 1—Hardware Set-Up LED States LED STATES Figure 3 shows the LEDs on the Interbus-S communication card and the label on the drive controller door. These LEDs are visible through the window of the ALTIVAR 58 cover. Table 3 describes what the state of the LEDs indicate and provides advice for corrective action.
VVDED397053USBook Page 8 Tuesday, November 28, 2000 9:01 AM Section 1—Hardware Set-Up Connections Bulletin No. VVDED397053US November 2000 CONNECTIONS VW3A58304E 1 2 24 Vdc supply (22 V minimum to 25 maximum), 200 mA minimum +24 V 0 V Ground the external 24 Vdc supply to the same ground as the drive chassis. Figure 4: External Power Supply for VW3A58304EU Card The transmission interface is electrically isolated from the drive controller in accordance with standard RS-485.
VVDED397053USBook Page 9 Tuesday, November 28, 2000 9:01 AM Bulletin No.
VVDED397053USBook Page 10 Tuesday, November 28, 2000 9:01 AM Section 1—Hardware Set-Up Connections Bulletin No. VVDED397053US November 2000 Cable Routing Practices When wiring the ATV58 drive controllers to an Interbus-S network, follow all wiring practices required by national and local electrical codes. When routing cable: • Avoid areas of high temperature, moisture, vibration, or other mechanical stress.
VVDED397053USBook Page 11 Tuesday, November 28, 2000 9:01 AM Bulletin No. VVDED397053US November 2000 Section 1—Hardware Set-Up Connections • Separate non-metallic conduits or cable trays used to carry power wiring from metallic conduit carrying low-level control network wiring by at least 12 in (305 mm). • Separate metallic conduits carrying power wiring or low-level control network wiring by at least 3 in (80 mm).
VVDED397053USBook Page 12 Tuesday, November 28, 2000 9:01 AM Section 1—Hardware Set-Up Notes Bulletin No.
VVDED397053USBook Page 13 Tuesday, November 28, 2000 9:01 AM Bulletin No. VVDED397053US November 2000 Section 2 — Software Set-Up Parameter Configuration SECTION 2—SOFTWARE SETUP PARAMETER CONFIGURATION Apply 24 Vdc to the Interbus-S communication card before powering up the ATV58 drive controller. When first powered-up, the ALTIVAR 58 drive controller automatically recognizes the Interbus-S communication card.
VVDED397053USBook Page 14 Tuesday, November 28, 2000 9:01 AM Section 2 — Software Set-Up Parameter Configuration Bulletin No. VVDED397053US November 2000 • The PLC program must be written in accordance with the predefined configuration (Drivecom Profile 21) to access the drive controller. The card is considered to be a standard I/O interface.
VVDED397053USBook Page 15 Tuesday, November 28, 2000 9:01 AM Bulletin No. VVDED397053US November 2000 Section 2 — Software Set-Up Set-Up with IBS PC Software SETUP WITH IBS PC SOFTWARE To assist users familiar with Phoenix Contact IBS CMD G4 > V4.3 software (English version), this section describes the setup procedures for the ALTIVAR 58 drive controller.
VVDED397053USBook Page 16 Tuesday, November 28, 2000 9:01 AM Section 2 — Software Set-Up Set-Up with IBS PC Software Bulletin No. VVDED397053US November 2000 3. Click on the Parameter Channel button and change the Message Lengths Transmit and Receive parameters to 128 bytes. 4. Add the Get-OD service to the Supported Parameter Channel Services list. Configuration of the Edit/Insert Function An ATV58 drive controller can be inserted into a project using the Edit/Insert with Device Description function.
VVDED397053USBook Page 17 Tuesday, November 28, 2000 9:01 AM Bulletin No. VVDED397053US November 2000 Section 2 — Software Set-Up Interbus-S Protocol • If you are already in Monitoring operating status, and return to sending messages to the drive controller, the communication link is already established and it is not necessary to send an INITIATE service message.
VVDED397053USBook Page 18 Tuesday, November 28, 2000 9:01 AM Section 2 — Software Set-Up Interbus-S Protocol Table 7: Bulletin No. VVDED397053US November 2000 Periodic Exchange Parameters Periodic Type Index Meaning Input 0x6041 0x6044 Status word (StatusWord) Motor speed (SpeedActValue) Output 0x6040 0x6042 Control word (ControlWord) Speed reference (SpeedSetP) Exchanges via Message Handling The maximum message length is 128 bytes.
VVDED397053USBook Page 19 Tuesday, November 28, 2000 9:01 AM Bulletin No. VVDED397053US November 2000 Section 2 — Software Set-Up Interbus-S Protocol Supported Services The PCP communication services supported by the card are as follows: Initiate : Initializes the communication link. Abort : Aborts the communication link. Status : Provides status on the drive controller and communication links. Get-OV : Reads an object description. Identify : Identifies the card. Read : Reads a parameter.
VVDED397053USBook Page 20 Tuesday, November 28, 2000 9:01 AM Section 2 — Software Set-Up Interbus-S Protocol Bulletin No. VVDED397053US November 2000 Initiate This is used to establish communication on the bus and authorize transmission of other services. Initiate parameters are shown in Table 9.
VVDED397053USBook Page 21 Tuesday, November 28, 2000 9:01 AM Bulletin No.
VVDED397053USBook Page 22 Tuesday, November 28, 2000 9:01 AM Section 2 — Software Set-Up Interbus-S Protocol Bulletin No. VVDED397053US November 2000 Table 13 shows the errors that can be detected during read or write operations. 22 Table 13: Read/Write Errors Error Class Error Code Additional Code 6 7 0 Nonexistent parameter. Meaning 6 6 0 Request to write an object which can be accessed in Read-Only mode. 5 3 0 Request to write a parameter in local forcing. 8 0 0 No response.
VVDED397053USBook Page 23 Tuesday, November 28, 2000 9:01 AM Bulletin No. VVDED397053US November 2000 Section 3 — Controlling and Monitoring the ATV58 Drive Controller Drivecom Profile SECTION 3—CONTROLLING AND MONITORING THE ATV58 DRIVE CONTROLLER DRIVECOM PROFILE The Interbus-S communication card conforms to the Drivecom profile 21 and supports the parameters shown in Table 14. Table 14: Drivecom Parameters Index Sub- Parameter (Hex) Index Name Access No.
VVDED397053USBook Page 24 Tuesday, November 28, 2000 9:01 AM Section 3 — Controlling and Monitoring the ATV58 Drive Controller Drivecom Standard Adapted to the ATV58 Drive Controller Bulletin No. VVDED397053US November 2000 DRIVECOM STANDARD ADAPTED TO THE ATV58 DRIVE CONTROLLER The ATV58 control process using the communication options conforms to the DRIVECOM standard state chart.
VVDED397053USBook Page 25 Tuesday, November 28, 2000 9:01 AM Bulletin No. VVDED397053US November 2000 Section 3 — Controlling and Monitoring the ATV58 Drive Controller Speed Function Speed Function unit : rpm range : -32768...32767 SpeedSetP Index 6042h Speed Limit Function SpdMinMax Index 6046h Subindex 1 and 2: unit : rpm range : 0...3600 Statusword/limit value Index 6042h/Bit 11 SpeedAcc Index 6048h Ramp Function Adjustment and Control Function Subindex 1: delta V unit : rpm range : 0...
VVDED397053USBook Page 26 Tuesday, November 28, 2000 9:01 AM Section 3 — Controlling and Monitoring the ATV58 Drive Controller Speed Function Bulletin No. VVDED397053US November 2000 Maintaining Communication After communication has been established, the drive controller must receive a communication request (read or write) every seven seconds or the drive controller generates a communication fault.
VVDED397053USBook Page 27 Tuesday, November 28, 2000 9:01 AM Bulletin No.
VVDED397053USBook Page 28 Tuesday, November 28, 2000 9:01 AM Section 3 — Controlling and Monitoring the ATV58 Drive Controller Speed Function Table 15: Bulletin No.
VVDED397053USBook Page 29 Tuesday, November 28, 2000 9:01 AM Bulletin No. VVDED397053US November 2000 Section 3 — Controlling and Monitoring the ATV58 Drive Controller Hand/Off/Auto (HOA) CONTROL MODES Hand/Off/Auto (HOA) Switch Functionality WARNING LOSS OF CONTROL The user must provide a Hand/Off/Auto switch with the following functionality: • In the Hand position, forced local mode must be enabled.
VVDED397053USBook Page 30 Tuesday, November 28, 2000 9:01 AM Section 3 — Controlling and Monitoring the ATV58 Drive Controller Hand/Off/Auto (HOA) Bulletin No. VVDED397053US November 2000 Refer to Figures 9 and 10 for assistance in designing Hand/Off/Auto control. For the run reverse and forced local functions, select any unused logic inputs on the main control board. Assign a logic input to the run reverse function only if appropriate for the application.
VVDED397053USBook Page 31 Tuesday, November 28, 2000 9:01 AM Bulletin No.
VVDED397053USBook Page 32 Tuesday, November 28, 2000 9:01 AM Section 3 — Controlling and Monitoring the ATV58 Drive Controller Forced Local Bulletin No. VVDED397053US November 2000 the logic input assigned to Forced Local and any input assigned to a drive stop function.
VVDED397053USBook Page 33 Tuesday, November 28, 2000 9:01 AM Bulletin No.
VVDED397053USBook Page 34 Tuesday, November 28, 2000 9:01 AM Interbus-S Communication Card User’s Guide Index Bulletin No.
053Cover.
053Cover.fm Page 4 Tuesday, November 28, 2000 9:04 AM 91598276011101 W915982760111A01 Interbus-S Communication Card User’s Guide Square D Company 8001 Hwy 64 East Knightdale, NC 27545 USA 1-888-SquareD (1-888-778-2733) www.squared.com Bulletin No.
