Advantys STB System Planning and Installation Guide 31002947 00 31002947 00 890USE17100 Version 1.
890USE17100 September 2003
Table of Contents Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Chapter 1 Site Requirements for an Advantys STB Island Installation . . 9 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Advantys STB Islands of Automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5 Commissioning an Advantys STB Island . . . . . . . . . . . . . . . . 81 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Making Fieldbus and Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Configuring the Island . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Hot Swapping Advantys STB Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Information § Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
Safety Information PLEASE NOTE 6 Electrical equipment should be serviced only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. This document is not intended as an instruction manual for untrained persons. © 2003 Schneider Electric All Rights Reserved.
About the Book At a Glance Document Scope This book describes concepts for planning and procedures for installing an Advantys STB island. The installation will comprise some combination of an Advantys STB network interface module, one or more power distribution modules, various I/O modules, and perhaps some island bus extension modules and cables. Validity Note The data and illustrations found in this book are not binding.
About the Book Product Related Warnings Schneider Electric assumes no responsibility for any errors that may appear in this document. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric.
Site Requirements for an Advantys STB Island Installation 1 At a Glance Overview This chapter describes the external requirements that need to be considered when you select and plan your Advantys STB installation.
Site Requirements Advantys STB Islands of Automation System Definition Advantys STB is an open, modular distributed I/O system designed for the machine industry, with a migration path to the process industry. Modular I/O and power distribution devices reside on the island bus. The island functions as a node on a fieldbus control network and communicates with the fieldbus master controller.
Site Requirements Mechatronics 890USE17100 September 2003 One of the key reasons for selecting Advantys STB is so that you can design a system where the control electronics in the I/O modules reside as close as possible to the mechanical devices they are controlling. This concept is known as mechatronics. Advantys STB allows you to extend an island bus to multiple segments of I/O on one or more DIN rails. It allows you to position the I/O as close as possible to the sensors and actuators they control.
Site Requirements An Illustrative Example The illustration below shows an example of a primary segment with I/O modules from two voltage groups—DC-powered analog and digital I/O modules and ACpowered digital I/O modules. 1 2 3 4 5 6 1 The NIM: Always installed in the leftmost location in the primary segment. One and only one NIM must be used on an island. 2 A 24 VDC PDM: An STB PDT 3100 module, which will distribute 24 VDC across the island bus to a voltage group of DC I/O modules.
Site Requirements Inside the Enclosure Open System Requirement To assure performance to specs, open equipment must be installed in an enclosure that meets NEMA 250 Type 1 requirements and IP 20 requirements conforming to IEC 529. The enclosure must restrict direct access to qualified service personnel. Module Dimensions The following table describes the width, height , and depth of the standard Advantys island components.
Site Requirements Power Supply Selection Overview In an Advantys island there are at least three connections that need to be supplied power by an external source: l Logic power connection (to the NIM) l Actuator power connection (to a PDM) l Sensor power connection (to a PDM) Source power for these can come from one, two or three supplies.
Site Requirements Sensor and Actuator Power The power distribution module (PDM) distributes field power across the island’s sensor bus to all the input modules in a particular voltage group and along the island’s actuator bus to all the output modules in that voltage group. Each PDM on an island is supplied whatever voltage it will distribute to a particular voltage group of I/Os (24 VDC, 115 VAC, or 230 VAC).
Site Requirements Wattage Requirements The NIM must be supplied 13 W of power. In addition each BOS module on your island must be supplied 7 W of power. When selecting your power sources keep in mind these power requirements. For instance, if you have a NIM and a single BOS on your island and you are using a single supply, add their power requirements together to come up with the total power requirement for the single supply.
Site Requirements Extending the Island Summary Advantys STB allows you to extend the island bus out to multiple segments of I/O modules along a single DIN rail or on separate DIN rails. The DIN rail can support Advantys STB I/O modules or preferred modules. Standard CANopen devices are extended beyond the island segments.These bus extensions enable you to install the I/O in close proximity to the sensors and actuators they control.
Site Requirements Advantys STB Bus Extension Cables Advantys STB bus extension cables are specially designed cables in the IEEE 1394 style. They are used to carry the island bus to extension segments of STB I/O and to preferred modules. Note: Advantys STB bus extension cables are not used to extend the island bus to standard CANopen devices. Advantys STB bus extension cables are available in five lengths: Model Cable Length STB XCA 1001 0.3 m (1 ft) STB XCA 1002 1.0 m (3.3 ft) STB XCA 1003 4.
Site Requirements I/O Modules in a Segment The primary segment is where the NIM resides. It supports as many I/Os whose total logic bus current is less than 1.2 A. System wide, an island bus can support up 32 auto-addressable I/O modules, some or all of which may be Advantys STB I/O. The system supports a maximum of six extension segments. An extension segment can support up to as many I/O whose total logic bus current is less than 1.2 A, up to the system maximum of 32 I/O modules.
Site Requirements Preferred Modules An island bus can support auto-addressable preferred modules as well as Advantys STB I/O modules. Preferred modules are not mounted in segments. A preferred module can be connected to an Advantys STB segment via an STB XBE 1000 EOS module in the segment and a length of STB XCA 100x bus extension cable. As the illustration below shows, preferred modules can also be chained together in series along the island bus, connected by STB XCA 100x bus extension cables.
Site Requirements A preferred module can also pass the island bus communications signal to an extension segment of Advantys STB I/O modules, as shown below.
Site Requirements Standard CANopen Devices An island bus can support standard CANopen devices as well as Advantys STB I/O modules and preferred modules. A maximum of 12 standard CAN open devices can be added to an island. They do count as part of the 32-module system limit. Standard CANopen devices are not mounted in segments. They are added at the end of the primary segment or the last segment on the island.
Site Requirements Operating Environment Types of Environmental Specifications The following information describes systemwide environmental requirements and specifications for the Advantys STB system. Enclosure This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted and/or radiated disturbance.
Site Requirements Environmental Requirements This equipment meets agency certification for UL, CSA, CE and FM class 1 div 2. This equipment is intended for use in a Pollution Degree 2 industrial environment, in over-voltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 m (6500 ft) without derating. Parameter Specification protection ref. EN61131-2 IP20, class 1 agency ref. EN61131-2 UL 508, CSA 1010-1, FM Class 1 Div. 2, CE isolation voltage ref.
Site Requirements Electromagnetic Susceptibility Radiated Emission The following table lists the electromagnetic susceptibility specifications: Characteristic Specification electrostatic discharge ref. EN61000-4-2 radiated ref. EN61000-4-3 fast transients ref. EN61000-4-4 surge withstand (transients) ref. EN61000-4-5 conducted RF ref. EN61000-4-6 pulse-modulated field ref.
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Advantys STB System Installation Procedures 2 At a Glance Overview This chapter focuses on procedures for constructing the backplane for an island bus and installing modules on that bus.
Installation The Layout of Modules on an Island Bus Making a Plan Before you begin to install the modules, you need to establish a solid plan that identifies: l The number and type of I/O modules on your island l Their power requirements l The order in which they will be placed on the island bus l Base unit needs l A keying scheme that helps match the correct modules with their bases l A Labelling plan Establishing and following a clear plan is necessary.
Installation Positioning the STB I/O 890USE17100 September 2003 The Advantys STB I/O modules need to be installed in structures called segments. A segment comprises a series of interconnected I/O, power distribution modules, and either a termination or extension device. These interconnected modules need to be inserted in bases which snap together on a DIN rail.
Installation Suggested Design Example The following illustration shows a typical island system with one segment (the primary segment) terminated with a STB XMP 110 termination plate. Item 3, marking labels, are a suggested part of your design plan. They can be ordered from the Schneider catalog. 1 2 4 3 5 6 7 8 30 9 1 The DIN rail mounting surface and Earth grounded grid. 2 The primary segment. 3 Marking labels (STB XMP 6700). 4 Functional Earth (FE) grounding point.
Installation Determining Power Distribution Requirements The island bus is designed to distribute field power to all its I/O modules over separate sensor buses (to the input modules) and actuator buses (to the output modules). The modules used to distribute field power are called PDMs.
Installation The illustration above shows an island segment mounted on a DIN rail.
Installation Cable Channels 890USE17100 September 2003 Cable channels are recommended for an island’s physical stability and ease of system assembly. We recommend the 30 mm model #AK2 GA33 from the Schneider catalog. A distance of 10 cm between the tray and the island segment (see below) is recommended for thermal stability of the island.
Installation The DIN Rail Carrier Rails for the Island Bus The island is mounted on one or more DIN carrier rails. A DIN rail can be attached to a flat mounting surface or hung on an EIA rack or in a NEMA cabinet. The DIN rail provides the functional earth ground across the island.There are two sizes of DIN rail you can use with an Advantys island, 7.5 mm and 15 mm. The 15 mm rail is used to provide room for higher profile mounting hardware. Rail Dimensions The DIN rail is 35 mm (1.
Installation Rail Mounting Considerations 890USE17100 September 2003 If you are using 7.5 mm DIN rail, make sure that the region along the rail where the island bases will be installed does not have any screw heads on it. The base units may not make proper contact with the rail if there are screw heads behind them. For high vibration environments where the rail needs to be fastened to the mounting surface along areas where the island modules will be mounted, use 15 mm DIN rail.
Installation Installing the NIM in the First Location on the Island The First Module on the Island Bus Every Advantys STB island must contain one and only one NIM. It is the first (leftmost) module on the DIN rail in the primary segment. Choosing the Correct NIM Make sure that you have chosen the NIM model that is appropriate for the fieldbus protocol on which your island will operate. 36 Fieldbus NIM Model for more details, refer to the...
Installation How to Install the NIM Unlike other Advantys STB modules, the NIM’s mounting base is permanently attached to the module. The NIM is installed on the DIN rail in one piece. To install the NIM, use the following procedure: Step 1 Action Remove the STB XMP 1100 termination plate (1) from the NIM package and set it aside for later use. 1 2 890USE17100 September 2003 Choose the exact location on the DIN rail where you want to position the NIM before you place it on the rail.
Installation Step 3 Action Turn the release screw (2) on the NIM so that the mounting clips on the back are in their relaxed state. 2 4 38 Align the mounting clips with the DIN rail and push the NIM onto the rail. The slope of these clips allows them to be opened by the rail when light pressure is applied.
Installation Step 5 FE Contacts Action When the module is pushed completely on to the rail, the clips will snap closed. One of the roles of the DIN rail is to provide a FE for the modules on the island. FE provides the island with noise immunity control and RFI/EMI protection. The contacts on the back of the NIM, shown in (3) below, make the functional ground connection between the rail and the NIM. See Functional Earth (FE) on the DIN Rail, p. 73.
Installation How to Remove a NIM from the DIN Rail If for any reason you need to remove the NIM from the rail on which it has been mounted, follow these steps: Step Action 1 Remove any Modules or PDMs that are mounted to the right of the NIM (start from the right and move left). Note: Base units do not need to be removed. 2 Loosen the NIM’s grip on the rail via the release screw on the front of the module, as shown in (4) below.
Installation Step 3 890USE17100 September 2003 Action Use a small flathead screwdriver to turn the release screw 90 degrees in either direction.
Installation Keying Considerations Overview Along with the inherent keying designed into Advantys STB products and the wise use of labels, you have the option of using keying pins to assure correct installation of modules into their assigned bases, and connectors into their assigned receptacles. Make your keying scheme prior to attaching your I/O bases to the island’s DIN rail. In this manual we recommend a keying scheme for base to module connections only. Keying schemes for connectors are similar.
Installation Creating a Keying Scheme There are a multitude of keying schemes you can use in you Advantys STB island. Here are some strategies to keep in mind when designing your scheme .When keying module connectors: l key the top and bottom connections differently l key adjacent modules differently When keying the module to base connections: l key adjacent modules differently The following is a suggested keying scheme for base to module connections.
Installation Here are the keying pattern combinations we will use to key our base/module combinations. The first six are unique. The seventh pattern is not. A represents a slot with a key inserted. A a key inserted. A break-off pin removed. 44 represents a key slot without represents a break-off pin present.
Installation Referencing the previous pattern table, the following table shows us where to add keys to, or remove break-off pins from, our modules and bases.
Installation How to Key the I/ O Module to Base Connection To key an I/O module to base connection, use the STB XMP 7800 keying kit. It comes with ten pinwheels. Each pinwheel has a set of keys that can be pushed into the desired key slots on the module according to your keying scheme. You can establish a unique keying pattern for up to 16 modules.
Installation Step 3 Action Push the key, still attached to the STB XMP 7800 pinwheel into the key slot on the module. Then lift the pinwheel to an angle sharp enough to break the key off of the pinwheel. Do this to as many key slots as your keying scheme dictates.
Installation How to Key the I/O Module Field Wire Connection Use an STB XMP 7800 keying kit to key an I/O module field wire connection. The keys can be inserted into the desired slots on the module per your keying scheme. When keying this connector, the key pin from the key pin wheel is pushed into the field wire receptacle at the front of the module, then the break off pin on the connector plug is broken off to match.
Installation Step 2 Action Use a pair of needle nose pliers to break off the pins on the field wire connector that correspond to your planned keying scheme. Break-off pin 3 Push the key, still attached to the pinwheel (STB XMP 7800), into the open key slot on the module. Then twist the pinwheel enough to break the key off of the pinwheel. Do this to as many key slots as your keying scheme dictates.
Installation Keying the PDM Power Connection Keying the scalloped power connection on the front of a PDM requires keying pins from two different kits, the STB XMP 7800 and STB XMP 7810 (or the keys that came with your connector kit). Keys need to be inserted in both the connector and its matching receptacle.
Installation Step Action 2 Push the key, still attached to the STB XMP 7800 pinwheel all the way into the key slot on the connector plug. Lift or twist the pinwheel enough to break the key off of the wheel. Do this to as many key slots as your keying scheme dictates. STB XMP 7800 3 Push a key attached to the STB XMP 7810 pinwheel into the key slot on the receptacle on the front of the PDM. Then twist the pinwheel enough to break the key off of the wheel.
Installation Interlocking Base Units on the DIN Rail The Backplane of the Island Bus After the NIM has been attached to the DIN rail, attach the proper sequence of interconnected base units. Start directly to the right of the NIM with a PDM base unit, followed by a series of I/O base units. Base units are installed from left to right along the rail. These base units together with the NIM will form the backplane for the primary segment of the island.
Installation The Base Units How To Attach Base units to the DIN Rail The following table lists the six types of bases. Five of these base types may be used in the primary segment. Base Model Base Width Advantys STB Modules It Supports STB XBA 1000 13.9 mm (0.53 in) size 1 I/O modules, such as 24 VDC digital I/O, analog I/O and CANopen extension module STB XBA 2000 18.4 mm (0.71 in) size 2 I/O modules, such as 115/230 VAC digital I/O and the relay modules STB XBA 2200 18.4 mm (0.
Installation Step 54 Action 4 Align the electrodes on the base with the electrode channels on the NIM and push the base toward the DIN rail until the interlocking channels meet. Using the interlocking channels as guides, slide the base toward the DIN rail (push from the center of the base). When the base meets the DIN rail hold the base unit firmly against the DIN rail and push the DIN rail latch into the locked position.
Installation Installing the Last Device on the Primary Segment One or More Segments? The last device on the island bus needs to be terminated with a 120 Ω terminator resistor. If the island bus ends at the last module on the primary segment (if the island bus is not extended), then the segment needs to be terminated with the STB XMP 1100 termination plate which houses a 120 Ω termination resistor.
Installation How to Terminate the Primary Segment 56 Use the following procedure when you terminate the island bus at the end of the primary segment. Step Action 1 Find the STB XMP 1100 termination plate that you set aside when you unpacked your NIM. If you cannot locate the plate that shipped with the NIM, it can be ordered by its STB XMP 1100 model number as a standalone accessory.
Installation How to Remove a Termination Plate Extending the Island beyond a Segment Use the following procedure to remove a termination plate at the end of primary or extension segment. Step Action 1 Remove the module directly to the left of the STM XMP 1100 termination plate. 2 With a firm grip on the lip at the center of the termination plate, pull the plate straight out from its channel guides.
Installation Installing Advantys STB Modules in their Bases Summary The insertion of an Advantys STB module into its base is very simple. The important thing to remember is that you need to match the correct module with its appropriate base. For this reason, an installation plan should be made before you begin the actual installation process. The following procedures are to be implemented without power connected to the island.
Installation How to Insert a Module in a Base Do the following: Step 1 Action Guide the bottom of the module into the tray at the bottom of the base. Push the module evenly toward the back of the base until the module to base latches meet the modules to base latch windows.
Installation Step 4 Action Apply pressure to the bottom latches (items 2 and 4 above) until you hear them click together. Note Make sure that the latches on both the top and bottom of the moduleto-base connection are secured.
Installation How to Remove a Module from its Base To remove an I/O module from its base: Step Action 1 Remove any connectors from the module. 2 Using both your hands, release the module from the base by depressing the two module to base latches on the module. 1 2 3 890USE17100 September 2003 1 Module to base latch (top) 2 Module to base latch (bottom) With a rocking motion, slowly pull the module evenly out of the base.
Installation 62 890USE17100 September 2003
Extending an Advantys STB Island Bus 3 Overview Why Extend the Island Bus? There are five key reasons why you might want to extend the island bus beyond the primary segment: l Mechatronic design considerations requiring more distance to keep the I/O modules closer to the sensor and actuator devices l System requirements for >1.
Extending the Island Bus Island Bus Extensions Bus Extensions An island bus can be extended beyond the primary segment by using a bus extension module as the last device in the segment. The bus can be extended to another segment of Advantys STB Island I/O and/or to one or more preferred modules. You can also extend the island bus from a segment to one or more standard CANopen devices using an STB XBE 2100 CANopen extension module as the last device in the segment.
Extending the Island Bus Advantys STB Bus Extension Cables Advantys STB bus extension cables are specially designed cables in the IEEE 1394 style. They are used to carry the island bus to extension segments of STB I/O and to preferred modules. Note: Advantys STB bus extension cables are not used to extend the island bus to standard CANopen devices. Advantys STB bus extension cables are available in five lengths: Model Cable Length STB XCA 1001 0.3 m (1 ft) STB XCA 1002 1.0 m (3.
Extending the Island Bus Preferred Modules Preferred modules must also be equipped with input and output IEEE 1394-style connectors to receive and extend the island bus signals to other extensions. It is possible, for instance, to extend the island bus from a primary segment to a preferred device, and then from that preferred device to an extension segment of Advantys STB I/O.
Extending the Island Bus Installing Extension Segments of Advantys STB Island Modules Preliminary Considerations An island bus can support up to six extension segments of Advantys STB I/O modules in addition to the primary segment. Extension segments may be installed on the same or on separate DIN rails. The BOS module is connected via an STB XCA 100x bus extension cable to the previous segment or preferred module.
Extending the Island Bus Installing a Preferred Module Extension Preliminary Considerations When you use preferred modules on an island, you need to create the island configuration using the STB SPU 1000 Advantys configuration software, then download it to the physical island. Selecting Preferred Modules in the Configuration Software The Advantys configuration software maintains the device profiles of all the preferred modules that are currently available.
Safety and Grounding Considerations 4 Overview Summary Some required and optional precautions for making Advantys STB island bus operation safe are presented. Grounding considerations and techniques for Advantys STB systems are also presented.
Safety Power Isolation Requirements on the Island Bus Isolation Requirements The power source for the NIM, and any BOS modules on the extension segments, must be galvanically isolated. Isolation is not provided by the NIM or BOS modules themselves. External Power Supply Requirement Any external 24 VDC power supply that provides the source power to the island bus must be SELV-rated. The input side must be galvanically isolated from the output side.
Safety Safety Switching Advantage of the Power Distribution Method One of the key features of Advantys STB island is the separate distribution of field power to input and output modules. A PDM distributes field power to the input modules via the island’s sensor bus and independently distributes field power to the output modules over the island’s actuator bus.
Safety The Protective Earth Connection PE Contact for the Island One of the key functions of a PDM, in addition to distributing sensor and actuator power to the I/O modules, is the provision of protective earth (PE) to the island. On the bottom of each STB XBA 2200 PDM base is a captive screw in a plastic block. By tightening this captive screw, you can make a PE contact with the island bus. Every PDM base on the island bus should make PE contact.
Safety The Functional Earth Connection Functional Earth (FE) on the DIN Rail The DIN rail for your Advantys STB island is considered the functional earth ground (FE) plane for your system. Here EFI and RFI is suppressed. The connection between this ground and your island is made at the contacts on the back of your island’s NIM and at the back of the I/O bases. It is essential that this connection be sound. Rail Mounting Considerations If you are using 7.
Safety EMC Kits Overview EMC kits reduce electromagnetic and radio interference by grounding, at close proximity, the shielded cables entering your Advantys I/O modules. The cables are stripped, exposing the braided shield, then clamped to an FE grounded bar mounted in front of your island segment. Kit STB XSP 3000 comes with a 1 m grounding bar that can be cut to needed length/s.
Safety The Kits There are three kits you can use to ground your shielded cable. To do an initial set up you need STB XSP 3000 and at least one of the cable clamp kits (STB XSP 3010 or STB XSP 3020). STB XSP 3010 comes with ten cable clamps for 1.5 mm to 6.5 mm size cable. STB XSP 3020 comes with ten cable clamps for 5 mm to 11 m size cables.The three kits are illustrated in the table below. Kit Comes with...
Safety STB XSP 3000 Assembly Use the following procedure to assemble kit STB XSP 3000. After this is done go to the next assembly procedure to attach cable clamps to the grounding bar. Step Action 1 Open kit STB XSP 3000 and make sure you have the two side brackets, one grounding bar and one FE grounding clamp. (Refer to the Kits section above). 2 Assemble an Advantys STB island segment. 3 Loosen the bracket lock down screw located on each side bracket.
Safety Step Action 4 Push the side brackets toward both ends of your segment so that they are snug against its walls, and tighten the lock down screws. Lockdown screw Lockdown screw 5 Determine the grounding bar length by measuring the distance between the outsides of the side bracket/segment assembly and add 1 cm. (this is a general rule for grounding bar length. You can make adjustments to satisfy your particular needs). Cut the bar to length.
Safety Step Action 6 With the grounding bar cut to length, slide the FE grounding clamp onto the grounding bar and tighten the lock down screw on top of the clamp. Lockdown screw 7 Attach the grounding bar to the side brackets and tighten the lockdown screws on the side brackets. 8 Ground the FE grounding clamp to your supplied FE ground using flat braided gounding cable.
Safety Clamp and Cable Assembly The grounding clamps are used to ground the shielding of the stripped cable to the FE grounding bar. The assembly consists of attaching the grounding clamp to the FE grounding bar, stripping the insulation off of the cabling to expose the braided shield underneath and inserting it into the ground clamp. It is described in the following procedure. Step Action 1 Position the grounding clamp in front of the module who’s cable will be secured by it.
Safety Step Action 2 Strip 2.5 cm of insulation off of your cable to expose the braided shield below. (Be sure the cable on either side of the stripped area is long enough to reach the I/Os and user devices). Pull back on the spring loaded lockdown bolt and slip the cable into the clamp. Release the lockdown bolt. 2.5 cm 1 2 Alternatively, you can clamp your cable to the grounding bar while you attatch the cable clamp to the bar. 3 Secure your cable to its I/Os and devices.
Commissioning an Advantys STB Island 5 Overview Commissioning the Island Once the island hardware has been installed and you are sure that the installation has been properly grounded, you can follow the procedures in this chapter to commission the island as an operational node on your fieldbus network.
Commissioning Making Fieldbus and Power Connections Overview The fieldbus and power connections to your island must be made with the power off. The cable and connector types for the fieldbus connection on your NIM differ depending on which fieldbus protocol you are using. Refer to the manual that came with your particular NIM for detailed information on cabling and connectors.
Commissioning Power Connections There are at least three power connections to be made to your island from your source power supply or supplies: l 24 VDC to the NIM logic power input l 24 VDC, 115 VAC, or 230 VAC to the actuator power input of the first PDM l 24 VDC, 115 VAC, or 230 VAC to the sensor power input of the first PDM Power to these receptacles can be supplied by the same power supply (delivered in parallel) or by independent power supplies.
Commissioning Here is a 24 V parallel power scheme for an Advantys STB island.
Commissioning Configuring the Island Summary There are three ways to configure your Advantys STB I/O: l Using the I/O default parameters (auto-configuration) l Using the Advantys configuration software to custom configure the I/O l Using the I/O configurations stored in a removable memory card inserted into your NIM To configure your NIM and correctly power up your system read the applications guide that came with your NIM.
Commissioning Custom Configuration Custom I/O configuration using the Advantys configuration software is done after your island has been powered up and initialized. Refer to your Advantys configuration software manual for more details.
Commissioning Removable Memory Card The optional removable memory card (I2C SIM card, part STB XMP 4400) lets you store, reuse and distribute custom island bus configurations. This custom configuration was initially loaded into the memory card using the Advantys configuration software. By simply installing the memory card with your custom configuration into your NIM, and pressing the RST button, you can custom configure an island without using the Advantys configuration software a second time.
Commissioning Hot Swapping Advantys STB Modules Module Insertion and Removal The assembled base units on a DIN rail together with a NIM form the island bus. Advantys STB modules can then be inserted into and removed from these base units to complete or adjust the physical design. Note: If any of your modules are being used to provide operating power to a large inductive load (at or near a maximum of 0.
Commissioning Definition Hot swapping is the ability to replace an I/O module in a base unit while the island is under power without disrupting the normal operations of the other modules on the island. The Advantys STB island bus allows you to hot swap most I/O modules from their bases. DANGER ELECTRIC SHOCK HAZARD When removing or inserting a module into a base on an island that has power, use only your hands. Do not use metal tools, they can come in contact with dangerous live voltage.
Commissioning Hot Swapping Modules with the Same Model Number If an I/O module is removed from its base and then replaced by another module with the same model number, the NIM will auto-configure and auto-address the new module with values that are identical to those of the previous module. The NIM will then automatically put the new module in operation. For example, say you have an island that comprises a NIM, a PDM and six I/O modules. All these modules are optional I/O—i.e.
Commissioning Do Not Hot Swap Modules with Different Model Numbers If an I/O module is removed from its base and then replaced by a module with a different model number, the remaining modules on the island will continue to operate but the new module will not be operational. The green RDY LED on the new module will blink to indicate that it is in pre-operational mode, and an LED on the NIM will indicate that a device mismatch has been detected.
Commissioning Note: Using the Advantys configuration software you can disable the reset button. In this situation pressing the reset button will not effect the configuration. If the reset button is active, pressing it will erase the existing configuration. Mandatory Module Considerations If the island contains any I/O modules that have been configured as mandatory, you need to be aware of how the island will behave in the event of a reset or power cycle.
Commissioning If we remove an optional module that resides to the right of any and all mandatory modules, as shown below, 1 O 2 O 3 O 4 M X 5 O 6 O the island will behave the same way as it would if all the modules were optional— all of the existing modules would continue to be operational. Now, If the reset button is pushed your configuration will be erased and modules 1 through 4 will be default configured—all optional.
Commissioning Suppose that the module in location 4 is mandatory and the optional module in location 2 is removed from its base, as shown below. 1 O X2 O 3 O 4 M 5 O 6 O Again, the island will behave the same way as it would if all the modules were optional—all of the existing modules would continue to be operational. However, if you push the RST button while the module is removed the current configuration will be erased and only the module in location 1 will be operational.
Commissioning Fault Detection and Troubleshooting Summary By connecting to your islands NIM via its CFG port and by viewing the LED readouts on your NIM and I/O you can detect faults and troubleshoot your Advantys STB island. Your particular fieldbus master should have its own fault detection abilities as well, refer to its user guide. Use the following general information to detect faults and troubleshoot your system.
Commissioning Port Parameters The CFG port supports the following communication parameters: Parameter Valid Values Factory Default Settings bit rate (baud) 2400/4800/ 9600/9200/ 38400/ 57600 9600 (see 1) data bits 7/8 8 (see 2) stop bits 1/2 1 (see 2) parity none/odd/even even (see 2) protocol Modbus RTU or Modbus ASCII Modbus RTU 1 Connections To modify the default baud or communication mode parameter, you must use the Advantys configuration software.
Commissioning Description The illustration shows a typical LED array: Use the condition table below to look up what your LED array indicates.
Commissioning LED Condition Table 98 The table that follows describes the island bus condition(s) communicated by the LEDs, and the colors and blink patterns used to indicate each condition. As you refer to the table, keep in mind the following: l It is assumed that the POWER LED is on continuously, indicating that the NIM is receiving adequate power. If the POWER LED is off, logic power to the NIM is off or insufficient. l Individual blinks are approximately 200 ms.
Commissioning RUN (green) ERROR (red) TEST (yellow) Meaning off blink: 2 off Assignment error—the NIM has detected a module assignment error; the island bus is not started. blink: 5 off 890USE17100 September 2003 blinking (steady) Internal triggering protocol error. off Fatal error. Because of the severity of the error, no further communications with the island bus are possible and the NIM stops the island.
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Glossary ! 10Base-T An adaptation of the IEEE 802.3 (Ethernet) standard, the 10Base-T standard uses twisted-pair wiring with a maximum segment length of 100 m (328 ft) and terminates with an RJ-45 connector. A 10Base-T network is a baseband network capable of transmitting data at a maximum speed of 10 Mbit/s. 802.3 frame A frame format, specified in the IEEE 802.3 (Ethernet) standard, in which the header specifies the data packet length. A agent 1.
Glossary ARP address resolution protocol. IP’s network layer protocol uses ARP to map an IP address to a MAC (hardware) address. auto baud The automatic assignment and detection of a common baud rate as well as the ability of a device on a network to adapt to that rate. auto-addressing The assignment of an address to each island bus I/O module and preferred device. autoconfiguration The ability of island modules to operate with predefined default parameters.
Glossary CiA CAN in Automation. CiA is a non-profit group of manufacturers and users dedicated to developing and supporting CAN-based higher layer protocols. COB communication object. A communication object is a unit of transportation (a "message") in a CAN-based network. Communication objects indicate a particular functionality in a device. They are specified in the CANopen communication profile. COMS island bus scanner.
Glossary E EDS electronic data sheet. The EDS is a standardized ASCII file that contains information about a network device’s communications functionality and the contents of its object dictionary. The EDS also defines device-specific and manufacturer-specific objects. EIA Electronic Industries Association. An organization that establishes electrical/ electronic and data communication standards. EMC electromagnetic compatibility.
Glossary Fipio Fieldbus Interface Protocol (FIP). An open fieldbus standard and protocol that conforms to the FIP/World FIP standard. Fipio is designed to provide low-level configuration, parameterization, data exchange, and diagnostic services. Flash memory Flash memory is nonvolatile memory that can be overwritten. It is stored on a special EEPROM that can be erased and reprogrammed. FRD_P Fipio reduced device profile.
Glossary H HMI human-machine interface An operator interface, usually graphical, for industrial equipment. HMI human-machine interface An operator interface, usually graphical, for industrial equipment. hot swapping Replacing a component with a like component while the system remains in operation. HTTP hypertext transfer protocol. The protocol that a web server and a client browser use to communicate with one another.
Glossary IEC type 1+ input Type 1+ digital inputs support sensor signals from mechanical switching devices such as relay contacts, push buttons (in normal-to-moderate environmental conditions), three-wire proximity switches and two-wire proximity switches that have: l a voltage drop of no more than 8 V l a minimum operating current capability less than or equal to 2 mA l a maximum off-state current less than or equal to 0.
Glossary L LAN local area network. A short-distance data communications network. light industrial I/O An Advantys STB I/O module designed at a low cost for less rigorous (e.g., intermittent, low-duty-cycle) operating environments. Modules of this type operate in lower temperature ranges with lower qualification and agency requirements and limited on-board protection; they usually have limited or no user-configuration options.
Glossary N N.C. contact normally closed contact. A relay contact pair that is closed when the relay coil is deenergized and open when the coil is energized. N.O. contact normally open. contact. A relay contact pair that is open when the relay coil is deenergized and closed when the coil is energized. NEMA National Electrical Manufacturers Association.
Glossary output polarity An output channel’s polarity determines when the output module turns its field actuator on and when it turns the actuator off. If the polarity is normal, an output channel will turn its actuator on when the master controller sends it a 1. If the polarity is reverse, an output channel will turn its actuator on when the master controller sends it a 0.
Glossary preferred module An I/O module that functions as an auto-addressable node on an Advantys STB island but is not in the same form factor as a standard Advantys STB I/O module and therefore does not fit in an I/O base. A preferred device connects to the island bus via an STB XBE 1000 EOS module and a length of STB XCA 100x bus extension cable. It can be extended to another preferred module or back into a standard island segment.
Glossary repeater An interconnection device that extends the permissible length of a bus. reverse polarity protection Use of a diode in a circuit to protect against damage and unintended operation in the event that the polarity of the applied power is accidentally reversed. rms root mean square. The effective value of an alternating current, corresponding to the DC value that produces the same heating effect.
Glossary SELV safety extra low voltage. A secondary circuit designed and protected so that the voltage between any two accessible parts (or between one accessible part and the PE terminal for Class 1 equipment) does not exceed a specified value under normal conditions or under single-fault conditions. SIM subscriber identification module. Originally intended for authenticating users of mobile communications, SIMs now have multiple applications.
Glossary standard network interface An Advantys STB network interface module designed at moderate cost to support the kind of configuration capabilities and throughput capacity suitable for most standard applications on the island bus. STD_P standard profile. On a Fipio network, a standard profile is a fixed set of configuration and operating parameters for an agent device, based on the number of modules that the device contains and the device’s total data length.
Glossary U UDP user datagram protocol. A connectionless mode protocol in which messages are delivered in a datagram to a destination computer. The UDP protocol is typically bundled with the Internet Protocol (UPD/IP). V varistor A two-electrode semiconductor device with a voltage-dependant nonlinear resistance that drops markedly as the applied voltage is increased. It is used to suppress transient voltage surges.
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B AC Index A D Advantys configuration software, 96 Advantys STB modules inserting and removing from bases, 88 installing, 58 agency approvals, 24 Analog I/O modules CE compliance for, 74 Data exchange, 98 DIN rail AM1DE200 15 mm rail, 34 AM1DP200 7.
Index I P Insertion/removal cycles Advantys STB modules and bases, 88 Island bus LEDs, 98 operational mode, 98 island bus mastery of, 98 Isolation requirements, 70 Power connections, 83 Preferred modules installation, 68 K Keying I/O module field wire connectors, 48 I/O to base connection, 46 NIM power connection, 49 PDM power connection, 50 Keying kits, 42 L Label kit for STB modules and their bases, 32 Label printing template, 32 LEDs and COMS states, 98 and reset, 98 BUS FLT LED, 98 island bus, 98
Index T Test mode, 98 Testing your application with live inputs, 71 Troubleshooting, 95 using the Advantys STB LEDs, 98 890USE17100 September 2003 119
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