Use and Care Guide

Material Properties and
Areas of Application
KERDI-BOARD is made from extruded
polystyrene foam, with a cement-free
reinforcement layer laminated to both sides
and an anchoring fleece webbing. The
surface of the board has gridlines consisting
of 3/8" x 3/8" (10 mm x 10 mm) squares
printed on one side.
KERDI-BOARD is waterproof and vapor-
retardant and can withstand all chemical
stresses that typically occur in conjunction
with ceramic tile coverings. KERDI-BOARD
may be used in bonded waterproofing
assemblies where required.
KERDI-BOARD is completely flat and will
not warp, even with one-sided exposure to
temperature and moisture fluctuations. It will
not rot or decay.
KERDI-BOARD can be used in a multitude
of interior applications. In special cases,
the suitability of the material must be
verified based on the anticipated chemical
and mechanical stresses. The information
provided below is intended as general
guidelines.
Structures on which KERDI-BOARD is to be
installed must be stable and meet any other
project-specific requirements.
Select a suitable material thickness if using
KERDI-BOARD for the construction of free-
standing partition walls, shelving, or similar
structures, and use reinforcement profiles
as necessary. Arrange supports made of
KERDI-BOARD at regular intervals consistent
with conventional building practices.
Select the material thickness and installation
method depending on the evenness of
the substrate. KERDI-BOARD can be
spot-bonded to walls to correct substrate
variations or fully embedded in thin-set mortar
where walls are sufficiently even and plumb.
KERDI-BOARD should be stored flat. In case
of outdoor storage, protect the material from
direct sunlight and weather exposure.
Installation
Fully embedded KERDI-BOARD
Any board thickness suitable
1. Remove all surface contaminants from
the substrate that may weaken the bond.
2. Apply thin-set mortar to the substrate
and/or onto KERDI-BOARD with
a notched trowel. The mortar must
bond to the substrate and mechanically
anchor the fleece on the KERDI-BOARD
surface.
3. Apply the panels to the wall and firmly
press them in place to ensure full
coverage.
4. Tightly abut the individual panels and
align them appropriately.
5. The tiles can be installed immediately
using Schluter SET™, Schluter ALL-
SET™, Schluter FAST-SET™ or
unmodified thin-set mortar. Choose a
notched trowel to match the tile format,
and back-butter the tiles, if necessary,
to attain full coverage.
Note: If the bond between the thin-set
mortar and substrate is questionable,
additional mechanical attachment
with the KERDI-BOARD-ZSD anchors
or KERDI-BOARD-ZT washers and
corresponding screws is required.
Fasteners are installed after the thin-set
mortar has hardened.
Note: See section “Waterproofing” on
the use of KERDI-BOARD in bonded
waterproofing assemblies.
Spot-bonded KERDI-BOARD
Minimum board thickness = 3/8" (9 mm)
1. Remove all surface contaminants from
the substrate that may weaken the
bond.
2. Place spots of thin-set mortar on the
KERDI-BOARD panel or substrate
in intervals of approx. 12" (30 cm).
The mortar must bond to the substrate
and mechanically anchor the fleece on
the KERDI-BOARD surface.
3. Apply the panels to the wall, firmly press
them in place, and align them with a
straight-edge or level.
4. The tiles can be installed immediately
using Schluter SET™, Schluter ALL-
SET™, Schluter FAST-SET™ or
unmodified thin-set mortar. Choose a
notched trowel to match the tile format,
and back-butter the tiles, if necessary,
to attain full coverage.
Note: If the bond between the thin-set
mortar and substrate is questionable,
additional mechanical attachment
with the KERDI-BOARD-ZSD anchors
or KERDI-BOARD-ZT washers and
corresponding screws is required.
Fastener locations must coincide with
mortar spots. This may be ensured by
making holes in the KERDI-BOARD at
the desired fastener locations prior to
applying mortar spots. Fasteners are
installed after the thin-set mortar has
hardened.
Note: See section “Waterproofing” on
the use of KERDI-BOARD in bonded
waterproofing assemblies.
Use of KERDI-BOARD on wood or
metal framing
Minimum board thickness = 1/2" (12.5 mm)
for studs spaced at 16" (40.6 cm) o.c.;
3/4" (19 mm) for studs spaced at
24" (61.0 cm) o.c.
1. KERDI-BOARD can be mounted
vertically or horizontally on wood or
metal framing with appropriate screws
(i.e., coarse thread wood screw for
wood studs and self-tapping for metal
studs) and corresponding KERDI-
BOARD-ZT washers.
2. The selected screws must be of
sufficient length to reach a depth of at
least 3/4" (20 mm) in wood studs and at
least 3/8" (10 mm) in metal studs. The
maximum allowable on-center fastener
spacing is 12" (30 cm) for walls and 6"
(15 cm) for ceilings. Screws may be
placed between adjacent panels such
that the washers fasten both panel
edges.
3. The tiles can be installed immediately
using Schluter SET™, Schluter ALL-
SET™, Schluter FAST-SET™ or
unmodified thin-set mortar. Choose a
notched trowel to match the tile format,
and back-butter the tiles, if necessary,
to attain full coverage.
Schluter
®
-KERDI-BOARD
2
1
Using the desiccant method at 100°F (38°C) and 90% RH
2
Per International Building Code Requirements, contact Schluter
®
-Systems for more information
3
Specific building categories, contact Schluter
®
-Systems for more information
4
Porcelain tile used as thermal barrier over 1/2" (12.5 mm) -thick KERDI-BOARD on wood framing
12.1 Schluter
®
-KERDI-BOARD
Property Method Value
Water vapor permeance ASTM E96
1
0.36 perms - 1/2" (12.5 mm)
Thermal resistance (R-value) ASTM C518
R 9.1 – 2" (50 mm)
R 2.2 – 1/2" (12.5 mm)
R 0.9 – 3/16" (5 mm)
Service temperature range -58
°F to 158°F (-50°C to 70°C)
Flame spread/smoke developed
ASTM E84
CAN/ULC S102.2
Pass
2
Pass
3
Thermal barrier evaluation NFPA 286 Pass
2,4