Manual SAVVY® CargoTrac-ExR-M1 1 Installation and Operation Manual Manufacturer: SAVVY Telematic Systems AG Grabenstrasse 9 CH-8200 Schaffhausen T +41 52 633 46 00 F +41 52 624 44 41 www.savvy-telematics.com info@savvy-telematics.com HR-Nr.: CHE-471.742.100 USt-IdNr.: DE295426820 © 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.
Manual SAVVY® CargoTrac-ExR-M1 2 1 Devices – an Overview............................................................................................................................................................... 3 2 Explosion Protection................................................................................................................................................................... 4 3 Functional Overview .............................................................................
Manual SAVVY® CargoTrac-ExR-M1 3 1 Devices – an Overview SAVVY® CargoTrac-ExR-M1 is a latest generation state-ofthe-art telematics device. An LTE Cat-M1/NB1 GSM-Cellular Modem is fully integrated, as well as a highest sensitivity GNSS receiver for precision positioning. All antennae are internally included so that no external antenna connections are required. A primary battery which ensures, depending on freely selectable configuration, an autonomous lifespan of up to 15 years, is also included.
Manual SAVVY® CargoTrac-ExR-M1 4 2 Explosion Protection CargoTrac-ExR-M1 complies with the European Directive 2014/34/EU and the international IECEx requirements. The device may be used in hazardous areas of zones 1 and 2 for gases and in zones 21 and 22 for dust. In zones 1 and 21 there is occasionally the danger of explosive gas and dust mixtures and there is a high requirement for the safety of the device. Typical gases are hydrogen and conductive dusts.
Manual SAVVY® CargoTrac-ExR-M1 5 3 3.1 Functional Overview Data Connection Standard Fallback Bands LTE Tx Power GSM Tx Power EGPRS Bands 3.2 WPAN Standard Datarate Bandwidth Link Budget Configuration and Firmware-Update 3.3 IEEE 802.15.
Manual SAVVY® CargoTrac-ExR-M1 6 3.5 Internal Reedswitch Type Threshold 3.6 Magnetic 15-40AT Acceleration and Motion Sensor An internal acceleration and motion sensor detects shocks, jolts, vibrations and accelerations. This can be used, for example, for the detection of flat spots, strong impacts or reloading / manoeuvring work. Feature Range Sensitivity Non-Linearity 3.7 ±2g, ±4g, ±8g 1mg at ±2g, 2mg at ±4g, 4mg at ±8g ±0.
Manual SAVVY® CargoTrac-ExR-M1 7 4 Ambient Conditions Operating temperature range Operating temperature range inside ExZone Operating relative humidity IP-protection class with pressure compensation element IEC/EN60529 Vibration and shock ISO 16750-3 and DIN EN61373 Case flammability UL94 and IEC/DIN EN 60695-11-10 and -20 Case flammability according to EN455452 Salt Spray Surface resistance @ 30%rH Impact strength according to IEC60079-0 UV-Stability for Outdoor use 5 -40°C ≤ Tamb ≤ +85°C -20°C ≤ Tam
Manual SAVVY® CargoTrac-ExR-M1 8 6 Mechanical Dimensions and Materials Weight Case material ISO1874 Colour Baseplate © 2019 by SAVVY Telematic Systems AG 1.5kg PA 66 + PA6, MFHR, 14-110N, GF 30 FR(40) RAL7035 Stainless steel 1.4404 oder 1.4301 www.savvy-telematics.com Version 1.2 07.08.
Manual SAVVY® CargoTrac-ExR-M1 9 7 7.1 Installation and Mounting General Information The installation and commissioning of CargoTrac-ExR-M1 may only be carried out by trained specialist personnel. All regulations and instructions mentioned in this manual must be followed.
Manual SAVVY® CargoTrac-ExR-M1 10 7.3 Pressure Relief Membrane Inspection CargoTrac-ExR-M1 has a membrane on the back to relieve pressure in the event of temperature fluctuations. This ensures that protection degree IP 67 is maintained during operation. It is however necessary to make sure there is no damage to the membrane before the device is put into operation. It is also necessary to be careful and avoid damaging the membrane while installing the device.
Manual SAVVY® CargoTrac-ExR-M1 11 7.5 Examples of Installation Locations Always discuss possible installation positions with your project team. Here are a few examples: © 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.
Manual SAVVY® CargoTrac-ExR-M1 © 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.
Manual SAVVY® CargoTrac-ExR-M1 13 7.6 Mounting Options The device can be mounted without adapter or with available welding adapter in various steel versions. 7.6.1 Mounting without an adapter CargoTrac-ExR-M1 has a sturdy base plate made of stainless steel equipped with three mounting tabs with holes measuring 6.8mm in diameter so the device can be mounted using screws or rivets.
Manual SAVVY® CargoTrac-ExR-M1 7.6.2 Mounting with screws Use the following screws: e.g. M6 stainless with a regular or tooth washer as illustrated below: 7.6.3 Mounting with rivets Use the following rivets: e.g. KVT Magna-Lok 6.4mm MGLP-U8-6 as illustrated below: © 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.
Manual SAVVY® CargoTrac-ExR-M1 7.6.4 Mounting with a welding adapter The welding adapter is available in different steel versions. Always weld the plate to the desired installation location first. Then attach the device to the welding plate as desired. If necessary, use corrosion protection. © 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.
Manual SAVVY® CargoTrac-ExR-M1 16 8 Battery Replacement CargoTrac-ExR-M1 must not be installed in potentially explosive areas! The internal battery must not be replaced in potentially explosive areas! Use only original parts! You will rarely need to replace the CargoTrac-ExR-M1 battery. Depending on the desired messaging and position intervals, the internal battery will ensure trouble-free operation for up to 15 years.
Manual SAVVY® CargoTrac-ExR-M1 © 2019 by SAVVY Telematic Systems AG www.savvy-telematics.com Version 1.2 07.08.
Manual SAVVY® CargoTrac-ExR-M1 18 • • • • • • Fully insert the battery plug belonging to the new battery and place the battery in the case as illustrated. Make sure the plug lock is in place when you insert the plug. Check to see if the gasket is in the correct position. Make sure the gasket is undisturbed by the battery cable and other objects. Close the device again with the base plate and tighten each of the ten screws to 2.0Nm. Each screw must not overtighten! TORX-T20 2.
Manual SAVVY® CargoTrac-ExR-M1 19 8.1 Internal Battery Ordering Number Voltage Capacity Length x Width X Height Weight Chemistry Connector © 2019 by SAVVY Telematic Systems AG SAVVY 1073 7.2VDC 57Ah 124mm x 104mm x 35mm appx. 0.65kg LiSOCl2 (lithium thionyl chloride) Device-Specific www.savvy-telematics.com Version 1.2 07.08.
Manual SAVVY® CargoTrac-ExR-M1 20 9 Declaration of Conformity Available from SAVVY® Telematic Systems AG. 10 Proper Usage CargoTrac-ExR-M1 is designed for use as an autonomous telematics unit and must not be used in any way other than described in this manual, the corresponding data sheet or as instructed by SAVVY® Telematic Systems AG. SAVVY® Telematic Systems AG refuses to accept any responsibility whatsoever for damage due to improper use.
Manual SAVVY® CargoTrac-ExR-M1 12 FCC and ISED related statements Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Manual SAVVY® CargoTrac-ExR-M1 22 13 Storage and Shutdown 13.1 Storage CargoTrac-ExR-M1 is delivered so storage over a longer period of time is unproblematic. The internal battery uses very little energy during storage. Please note that items must be stored at temperatures between +10°C bis +30°C; humidity must not exceed 60%rH. 13.
