OPERATING INSTRUCTIONS AND SPECIFICATIONS CompactRIO NI cRIO-9022 ™ Intelligent Real-Time Embedded Controller for CompactRIO 2 1 INPUT 9-35 V 35 W MAX 1 2 3 4 ACT/LINK V1 C 9 V2 2 C 10/100 ACT/LINK 8 1 10/100/1000 SAFE MODE CONSOLE OUT IP RESET NO APP USER1 ON RESET 7 DO NOT SEPARATE CONNECTORS WHEN ENERGIZED IN HAZARDOUS LOCATIONS 1: POWER 2: FPGA 3: STATUS 4: USER1 3 OFF 4 6 5 NI cRIO-9022 CompactRIO Real-Time Controller 1 2 3 4 5 LEDs Power Connector RS-232 Serial Port USB Port USB
For information about the chassis, refer to the chassis installation instructions. For information about using the system after it is set up and configured, refer to the Getting Started with CompactRIO and LabVIEW document on the NI-RIO disc shipped with the controller. For information about the software that you need to use this controller, go to ni.com/info and enter the Info Code rdsoftwareversion. Safety Guidelines Operate the cRIO-9022 only as described in these operating instructions.
Special Conditions for Marine Applications Some CompactRIO controllers are Lloyd’s Register (LR) Type Approved for marine applications. To verify Lloyd’s Register certification, visit ni.com/certification and search for the LR certificate, or look for the Lloyd’s Register mark on the chassis. Installing the Controller on the Chassis Figure 2 shows the dimensions of the CompactRIO controller. 90.2 mm (3.55 in.) 46.2 mm (1.82 in.) 77.3 mm (3.04 in.
Complete the following steps to install the controller on the chassis. 1. Make sure that no power is connected to the controller or the chassis. 2. Align the controller with the chassis as shown in Figure 3.
Connecting the Controller to a Network Connect the controller to an Ethernet network using Ethernet port 1 on the controller front panel. Use a standard Category 5 (CAT-5) or better Ethernet cable to connect the controller to an Ethernet hub or a computer. Caution To prevent data loss and to maintain the integrity of your Ethernet installation, do not use a cable longer than 100 m.
Wiring Power to the Controller You must install the controller on a CompactRIO chassis and tighten the captive screws before you apply power to the controller. Installing the controller while power is applied to it can cause damage to the chassis. Caution The controller requires an external power supply that meets the specifications in the Power Requirements section. The controller filters and regulates the supplied power and provides power for all of the I/O modules in the chassis.
2 V1 C V2 C 1 1 Terminal Screws 2 2 Connector Screws Figure 5. COMBICON Power Connector 3. Connect the negative lead of the power supply to one of the C terminals of the power connector and tighten the terminal screw. 4. Optionally, you can connect the positive lead of another power supply to the other V terminal and the negative lead to one of the C terminals. You must install the ferrite across both pairs of wires. 5.
Powering On the Controller Turn on each power supply to the CompactRIO system. The controller runs a power-on self test (POST). During the POST, the Power and Status LEDs turn on. When the Status LED turns off, the POST is complete. If the LEDs do not behave in this way when the controller powers on, refer to the Understanding LED Indications section.
6. After rebooting, the controller appears under Remote Systems with the assigned name. Expand the controller and select Software. 7. Click Add/Remove Software in the toolbar to launch the LabVIEW Real-Time Software Wizard. 8. Install LabVIEW Real-Time software and device drivers on the controller. After software installation, the controller automatically reboots. You can now program it using LabVIEW Real-Time.
Connecting Serial Devices to the Controller The controller has an RS-232 serial port to which you can connect devices such as displays or input devices. Use the Serial VIs to read from and write to the serial port. For more information about the Serial VIs, refer to the LabVIEW Help. Pin 5 Pin 9 Pin 1 Pin 6 Figure 6. Controller Serial Port Table 1.
Connecting USB Mass-Storage Devices to the Controller The cRIO-9022 supports common USB mass-storage devices such as USB Flash drives and USB-to-IDE adapters formatted with FAT16 and FAT32 file systems. LabVIEW usually maps USB devices to the U:, V:, W:, or X: drive, starting with the U: drive if it is available. You can connect multiple USB mass-storage devices to the cRIO-9022 if you use a USB hub. Refer to the LabVIEW Help for more information.
CONSOLE OUT Switch With a serial-port terminal program, you can use the CONSOLE OUT switch to read the IP address and firmware version of the controller. Use a null-modem cable to connect the serial port on the controller to a computer. Push the switch to the ON position.
Using the Reset Button Pressing the Reset button resets the controller in the same manner as cycling power. Understanding LED Indications 1 2 3 4 1 POWER 2 FPGA 3 STATUS 4 USER1 Figure 8. CompactRIO Controller LEDs POWER LED The POWER LED is lit while the controller is powered on. This LED indicates that the power supply connected to the controller is adequate, and that the controller is supplying power to the CompactRIO system. This LED is a bi-color LED.
Table 2. Status LED Indications Number of Flashes Every Few Seconds Indication 1 The controller is unconfigured. Use MAX to configure the controller. Refer to the Measurement & Automation Explorer Help for information about configuring the controller. 2 The controller has detected an error in its software. This usually occurs when an attempt to upgrade the software is interrupted. Reinstall software on the controller.
Complete the following steps to restore the controller to the default network settings. 1. Move the IP RESET switch to the ON position. 2. Push the RESET button to cycle power to the controller. The STATUS LED flashes once, indicating that the controller IP address is unconfigured. 3. Move the IP RESET switch to the OFF position. You can reconfigure the settings in MAX from a computer on the same subnet.
Parity.......................................................Odd, even, mark, space, none Flow control............................................RTS/CTS, XON/XOFF, DTR/DSR, none USB Port Maximum data rate .................................480 Mb/s Maximum current ...................................500 mA Memory Nonvolatile .............................................2 GB For information about the life span of the nonvolatile memory and about best practices for using nonvolatile memory, go to ni.
Physical Characteristics If you need to clean the controller, wipe it with a dry towel. Screw-terminal wiring............................ 12–18 AWG copper conductor wire with 10 mm (0.39 in.) of insulation stripped from the end Torque for screw terminals .................... 0.5 to 0.6 N · m (4.4 to 5.3 lb · in.) Weight .................................................... Approx. 609 g (21.5 oz) Environmental The cRIO-9022 is intended for indoor use only.
Shock and Vibration To meet these specifications for shock and vibration, you must panel mount or wall mount the CompactRIO system, affix ferrules to the ends of all terminal wires, install a strain relief on the power cable, and install tie wraps on the Ethernet and power cables. You can order the NI 9979, a strain-relief kit for the power cable, from National Instruments. The kit is NI part number 196939-01.
Hazardous Locations U.S. (UL)................................................ Class I, Division 2, Groups A, B, C, D, T4; Class I, Zone 2, AEx nC IIC T4 Canada (C-UL)....................................... Class I, Division 2, Groups A, B, C, D, T4; Class I, Zone 2, Ex nC IIC T4 Europe (DEMKO)..................................
Environmental Management NI is committed to designing and manufacturing products in an environmentally responsible manner. NI recognizes that eliminating certain hazardous substances from our products is beneficial to the environment and to NI customers. For additional environmental information, refer to the NI and the Environment Web page at ni.com/environment.
Cabling Table 3 shows the standard Ethernet cable wiring connections. Table 3. Ethernet Cable Wiring Connections Pin Connector 1 Connector 2 1 white/orange white/orange 2 orange orange 3 white/green white/green 4 blue blue 5 white/blue white/blue 6 green green 7 white/brown white/brown 8 brown brown Connector 1 Pin 1 Connector 2 Pin 8 Pin 1 Pin 8 Figure 9.
Where to Go for Support National Instruments corporate headquarters is located at 11500 North Mopac Expressway, Austin, Texas, 78759-3504. National Instruments also has offices located around the world to help address your support needs. For telephone support in the United States, create a service request at ni.com/support and follow the calling instructions or dial 512 795 8248.
LabVIEW, National Instruments, NI, ni.com, the National Instruments corporate logo, and the Eagle logo are trademarks of National Instruments Corporation. Refer to the Trademark Information at ni.com/trademarks for other National Instruments trademarks. Other product and company names mentioned herein are trademarks or trade names of their respective companies. For patents covering National Instruments products/technology, refer to the appropriate location: Help»Patents in your software, the patents.
