TUFWAY® Portable Restroom Assembly Instructions WITH TUFWAY EASTERN 2530 Xenium Lane North, Minneapolis, MN 55441 Telephone: 763-553-1900 / Fax: 763-553-1905 800-328-3332/ www.satelliteindustries.
INTRODUCTION These Assembly Instructions cover the Tufway portable restroom. Satellite portable restrooms must be assembled according to approved assembly procedures. Avoid variations in assembly which could adversely affect product life. IMPORTANT: Do not remove shipping screw from door until instructed to in the “Install the Front Assembly” step. • The assembly procedures are written for assembly of single units.
EXPLODED UNIT ASSEMBLY DRAWING ROTOMOLDED BASE & RECYCLED PLASTIC BASE PN 10900/REV P Page 2
DIRT BUSTER BASE PN 10900/REV P Page 3
PARTS LIST PN 10900/REV P Page 4
DIRECTIONS 1. 2. JOIN PANELS TOGETHER WITH CORNER MOLDING SET REAR PANEL ON A BOX AT LEAST 40” HIGH BUT NOT WIDER THAN 41”. IF ASSEMBLING SINGLE UNITS, THE WASTE TANK WILL DO. ASSEMBLE ALL PUSH CAPS TO RIVETS BY HAND THAN CLAMP USING THE C-CLAMP TOOL, MAKE SURE ALL RIVETS AND PUSH CAPS ON BOTH PANELS ARE CLAMPED TIGHT. ATTACH BASE TO PANELS TIP BASE UP AND POSITION INSIDE PANELS. USING THE DRILL AND 3/8" HEX DRIVER BIT. FASTEN PANELS TO BASE WITH LAG SCREWS (PN 13860).
3. ATTACH ROOF TO PANELS TIP ROOF UP AND POSITION OVER PANELS. INSTALL ALL RIVETS AND PUSH CAPS BY HAND USING THE C-CLAMP TOOL, MAKE SURE ALL CAPS AND RIVETS ARE CLAMPED TIGHT UNTIL RUBBER WASHERS ARE COMPRESSED.
4. PLACE TANK IN UNIT ATTACH TANK TO PANELS FROM OUTSIDE IT IS IMPORTANT THAT THE TANK IS SEATED PROPERLY WHILE ATTACHING THE SIDE PANELS. HAVE ONE PERSON STAND IN TANK WHILE LAGGING PANELS TO TANK. USING THE DRIVER AND 3/8" NUT DRIVER BIT. TIGHTEN SCREWS UNTIL RUBBER WASHER BEGINS TO FLATTEN – BE CAREFUL NOT TO OVER TIGHTEN SCREWS. 5. IF INSTALLING AN EASTERN TANK, THE TANK SHOULD BE LAGGED 15” ABOVE THE BOTTOM OF THE PANEL, DIRECTLY BELOW THE DIMPLES SHOWN.
6. INSTALL URINAL 7.
8. INSTALL VENT PIPE 9. INSTALL PAPERGUARD DRILL (4) ¼” HOLES AT DIMPLES ON RIGHT SIDE PANEL, INSTALL PAPERGUARD USING (4) RIVET AND (4) PUSH CAPS. NOTE: IF INSTALLING OTHER OPTIONAL ACCESSORIES SUCH AS A SLIMMATE SINK, THE PAPERGUARD MAY HAVE TO BE MOVED TO A DIFFERENT LOCATION.
10. ATTACH TOILET SEAT USING A #2 PHILLIPS OR FLAT HEAD SCREWDIVER. (TIGHTEN SEAT HINGE NUT SECURELY) 11. ATTACH ROOF TO FRONT ASSEMBLY FOR THE FRONT INSTALLATION STEPS; LAY THE UNIT ON ITS REAR PANEL. USING THE CCLAMP TOOL, MAKE SURE CAPS AND RIVETS ARE CLAMPED TIGHT UNTIL RUBBER WASHERS ARE COMPRESSED. 12. ATTACH RIGHT AND LEFT SIDE PANELS TO FRONT ASSEMBLY USING THE C-CLAMP TOOL, MAKE SURE CAPS AND RIVETS ARE CLAMPED TIGHT.
13. BOLT THE FRONT ASSEMBLY TO BASE: NOTE: IF ASSEMBLING DIRT BUSTER BASE SKIP #13. 14. SCREW THE FRONT ASSEMBLY TO SKID ASSEMBLY: ROTOMOLDED BASE & RECYCLED PLASTIC BASE (TIGHTEN LAG SCREW UNTIL RUBBER WASHER BEGINS TO FLATTEN – DO NOT OVER TIGHTEN.
DIRT BUSTER BASE: INSTALL LAG SCREWS USING A 3/8 NUT DRIVER BIT AND DRILL. FASTEN SCREWS IN HOLES CLOSEST TO DOOR OPENING. MEASURE 2-1/4 FROM THAT SCREW AND FASTEN SECOND SCREWS IN NEW LOCATION. SEE PICTURE. REMOVE SHIPPING SCREW. OPEN DOOR AND INSTALL THE (2) LAG SCREWS TO DIMPLES T0 INSIDE THE FACING FRAME. (TIGHTEN LAG SCREW UNTIL RUBBER WASHER BEGINS TO FLATTEN - DO NOT OVER TIGHEN). 15 . INSTALL DOOR LATCH USING A PHILLIPS SCREWDRIVER INSTALL (4) #10 SCREWS THROUGH LATCH IN DOOR ASSY.
EASTERN TANK OPTION PN 10900/REV P Page 13
SPLASHGUARD URINAL OPTION PN 10900/REV P Page 14
INSTALLING THE SPLASHGUARD URINAL PN 10900/REV P Page 15
PN 10900/REV P Page 16
