MAXIM 3000™ PORTABLE RESTROOM ASSEMBLY INSTRUCTIONS 2530 Xenium Lane North, Minneapolis, MN 55441 Telephone: 763-553-1900 Fax: 763-553-1905 www.satelliteindustries.
Parts List PN 17674/REV H page 2
INTRODUCTION Satellite portable restrooms must be assembled according to approved assembly procedures. Avoid variations in assembly procedures which could adversely affect product life and warranty. TOOLS: • • • Standard screwdriver Torx bit T-30 3/8"[9.53] Hex Nut Driver Bit • • • Cordless or Drill Pop Rivet Gun #10 (0.194) [5mm] Drill Bit With Drill Stop • • • Pliers Nut Driver 11/32”(0.344)[9mm] Drill bit HELPFUL HINTS: • • • • Keep panels out of direct sunlight.
Seat lid assembly. If installing the Turbo Flush, do so before continuing with the restroom assembly. Position the tank in the base as shown. Place the toilet seat on the tank and insert the screws through the seat hinges and tank. Attach the plastic nut to the screws and tighten. Note: When installing all lag screws with rubber clad washers. Tighten Only until rubber washers begin to flatten (take care not to strip screws).
Finish installing the right/left panels. Push panel firmly against the base with foot and install (1) screw PN 13860 vertically into the dimple (for turbo base or hole in panel to cored hole in Roto-base) in the rear pocket. Install vent pipe Install the vent pipe by pushing down on the vent pipe until it seats in the tank. Install (1) lag screw PN 13860 horizontally into the dimple below the vertical corner groove.
Install the urinal. Drill dimple with #10 drill bit Place the drain tube of the urinal into the hole in the tank Install the hasp. Using a #10 (0.194”) drill bit, drill the two dimples in the right panel. Insert rivet into the urinal and panel to hold its position while drilling the other hole. While one person holds the urinal in place. insert rivets through the panel from the outside and into the urinal. Place 3/16” backup washers on the inside and set rivets. Install the paper guard.
Start door assembly. Drill the (2) dimples near the latch using a #10 (0.194”) drill bit. (if not already drilled) Rivet the door handle to the door using (2) long black expanding rivets. Insert the short grey bushing into the pivot pocket in the base. Install Gray Bushing into roof pivot hole. Place the spring over the long bushing. Note the position of the loop on the spring. Bend the upper leg of the spring behind the door and slide the spring downwards.
Install the Door. Insert the door tube into the short bushing installed in the base. Bottom spring will sit on base. (Make sure black washer is on door tube). Insert bottom spring arm between facing and base. Push down with your foot into space between panel and the base. Lift the roof up, pull the door into position and pull the roof down over the door tube. Push spring arm up until it contacts inside of roof in groove, where panel sits. Pull down on roof to trap spring arm.
