98648-006-06 Sartorius IS 150 IGG-H, IS 150 IGG-H0CE IS 300 IGG-H, IS 300IGG-H0CE Weighing Platforms Installation and Operating Instructions 98648-006-06
Contents Page General View of the Weighing Platform 3 Warranty Storage and Shipping Conditions 4 4 Safety Instructions 5 Installation Instructions Ambient Conditions Conditioning the Weighing Platform IP67 Protection 6 6 6 6 Getting Started Unpacking the Weighing Platform Removing the Transport Locking Devices Leveling the Weighing Platform Connecting the Weighing Platform Safety Precautions Warm-up Time 7 7 7 8 9 11 12 Operating Limits Maximum Overload Capacity Shock Resistance 13 13 13 Genera
General View of the Weighing Platform No.
With this Sartorius IS weighing platform, you have acquired a high-quality weighing instrument that features advanced technology. As a rule, you will be using this weighing platform as part of a modular weighing system. Please read through these installation and operating instructions before operating your new weighing platform. Warranty Do not miss out on the benefits of our full warranty.
Safety Instructions ! The seals affixed to this equipment indicate that only authorized service technicians are allowed to open the equipment and perform maintenance work so that safe and trouble-free operation of the equipment is ensured and the warranty remains in effect.
Installation Instructions Sartorius dealers or service technicians, who have received special training, will help you set up the weighing platform and show you how to operate it. Ambient Conditions Choose a suitable place to set up the weighing platform.
Getting Started Unpacking the Weighing Platform Important Note To install the weighing platform in a pit, please observe the special requirements given in the section "Pit Installation.
Leveling the Weighing Platform Using the Level Indicator At the place of installation, level the weighing platform using the leveling feet so that the air bubble is centered within the circle of the level indicator. Check to ensure that all 4 leveling feet securely touch the surface and that they equally support the weight of the platform.
Connecting the Weighing Platform Before initially operating the scale, connect the following cables and completely assemble the components listed below: − interface cable to a Sartorius isi industrial terminal or a computer with special software − separate power cable for power supply via a Sartorius AC adapter − components for conveyor systems Make absolutely sure to unplug the weighing platform from the power supply before you connect or disconnect any interface cables.
The following diagrams show the options for powering weighing platforms and industrial terminals.
Safety Precautions The weighing platform is energized by an external industrial-grade AC adapter. Make sure that the voltage rating printed on this unit is identical to your local line voltage. If the voltage specified on the label or the plug design does not match the rating or standard you use, please contact your local Sartorius dealer or office.
Whenever possible, avoid wiring your weighing platform into networks that carry a heavy electrical load (for instance, a compressor or similar equipment). Warm-up Time The weighing platform will need to warm up for at least 30 minutes after initial connection to the power supply (or after a relatively long period without power connection).
Operating Limits Maximum Overload Capacity Sartorius weighing platforms are built so that occasionally loading them beyond their maximum weighing capacity will not damage them in any way. The maximum overload capacity of this IS model is 600 kg. Shock Resistance Even though Sartorius weighing platforms feature a highly rugged construction, there are some limits. Avoid dropping objects from considerable height on the weighing platform and do not expose it to strong side impact.
General Instructions for Integration into Conveyor Systems The IS weighing platform is suitable for installation in conveyor systems. Follow the general instructions given below and refer to the "Dimensions (Scale Drawings)" to meet the requirements for such installation. Secure the weighing platform using the appropriate components from the set of fasteners, YAS04 IS.
Dimensions in millimeters 15
Pit Installation of the Weighing Platform Preparation Choose the appropriate pit frame from the list of accessories. Note to Users in the EU* If necessary, the weighing platform can be installed into the pit prior to initial verification. If a verified weighing platform has been installed, it must be subsequently verified in compliance with the applicable regulations of your country.
Installation of a Pit Frame Remove the screws (7), washers and the metal plates of the pit frame Place tape over the threads of the pit frame Aufstellen des Rahmens für Grubeneinbau Lower the frame into the pit Ensure that the contact areas of the pit frame (1), (2), (3) and (4) are completely level – Schrauben (7), Scheiben und Metallplatten am Grubenrahmen entfernen The pit frame must carry at least half the maximum weighing capacity of the platform on each side – Gewinde des Grubenrahmens abkleben Adjust
Installation of the Drive-on Ramp YAR 10 IS To install the drive-on ramp, YAR 10 IS, use the angular braces and screws provided. Proceed as shown in the diagrams below. Loosely attach the angular braces (2) onto the frame of the weighing platform using the hexagon bolts M8x80 (1), nuts and washers. Place the side elements of the ramp on the bolts of the angular braces.
Configuring the Weighing Platform You can adapt the weighing platform to meet your specific requirements – e.g., metrological specifications, for weighing in international weight units – and to perform optimally under various ambient conditions as well as process weighing data. For this reason, final configuration of your Sartorius Modular Technology equipment is possible only at your dealer's or your particular facilities.
Specifications Charts Access the configuration menu of the conected Sartorius terminal to set the code for the group of specifications of your choice. Please note that when you change the configuration, this may also change the preload range besides the weighing capacity and the readability. Select the appropriate ID label and affix it to the weighing platform. For direc-tions, refer to the section entitled "Selecting and Affixing the Respective ID Label.
IS 300 IGG-H0CE Weighing range structure SuperRange Weighing range SingleRange Standard Maximum capacity, Max kg Readability g Multi-Interval Configurable 300 61 31 2 1 1 150 0 ... 30 kg 10 30 ... 60 kg 20 60 ...150 kg 50 Zero tracking ± 2% kg ±6 ± 1.22 ± 0.
General Specifications (for Use in Standard Applications Not Subject to Legal Metrology) Model IS 150 IGG-H IS 300 IGG-H Readability g 1 2 Standard deviation g <± 1 <±2 Linearity g <±4 <±8 Response time (average) s < 1.5 < 1.5 Fastest response time (constant relative accuracy) s <1 <1 Adaptation to ambient conditions and application requirements Data output speed By selection of 1 of 4 optimized filter levels s 0.1 - 0.1 - 0.2 - 0.
Selecting and Attaching ID Plates The ID plate is to be selected and attached according to the specification block (configuration of scales) and the display and control unit (terminal). For details of how to position the ID plate on the scales or tag holder, refer to the instructions in "Plates and Markings". If display and control units (terminals) of type TA, models CAIS1, CAISL1, CAIS2, CAISL2, CAIS3, CAISL3 are being used, EC Type Approval Certificate No. T7899, type SARTOCOWAT is applicable.
Pin Assignment Chart for the Interface RS-485 RS-485, 3-m Cable Male Connector: Type C091D, 12-pin round connector with threaded locking ring, Amphenol (IP67)) Pin Assignment A B C D E F G H J K L M Female Interface Connector (Recommended): Type C091D, 12-pin, Amphenol (IP67) RxD-TxD-N Not Connected Not Connected Not Connected Signal GND Menu Access Switch for Calibration/ Adjustment (routed externally) VCC (24V Power Supply) Not Connected GND (24V Power Supply) GND (24V Power Supply) RxD-TxD-P VCC (24V
Troubleshooting Guide (For Problems That You Can Fix Yourself) Problem Possible Causes Solution No segments appear on the display – No line current is available – The AC adapter is not plugged in – The weighing platform has been in the standby mode for more than 5 minutes – Check the power supply – Plug the AC adapter into the platform and into an electrical outlet – Turn on the isi industrial terminal using the on/off switch The weight display shows "H" – The load exceeds the capacity of the weighin
Problem Possible Causes Solution The error code "ERR 12" is displayed – You tried to store a value in the tare memory for applications, although this memory has been blocked by menu code 2 2 x – Check the configuration – You entered a numeric tare that is not allowed – Check the value entered The error code "ERR 17" is displayed – Internal calibration is not possible because the preload setting is too high – See "Setting the Preload" in the section on the operating menu The error code "ERR 19" is
Care and Maintenance Servicing Regular servicing by a Sartorius technician will extend the service life of your weighing platform and ensure its continued weighing accuracy. Sartorius can offer you service contracts, with your choice of regular maintenance intervals ranging from 1 month to 2 years. Cleaning Before cleaning the weighing platform, unplug it from the power supply (disconnect the AC adapter).
Safety Inspection If there is any indication that safe operation of the weighing platform is no longer warranted, turn off the power and disconnect it from the power supply immediately. Lock the equipment in a secure place to ensure that it cannot be used for the time being.
Use of the Weighing Platform as a Legal Measuring Instrument in the EU* Components of a Legal Weighing The weighing platform is a modular device. This modular device is only considered to be a verified scale once it has been connected to a suitable display and control unit, and initial verification has taken place (a deviating configuration may also be defined for the initial verification by Sartorius).
Effect of the Preload on the Acceptability for Verification in the EU* Only internal adjustment (calibration) is allowed for weighing instruments verified as legal measuring instruments (refer to the operating instructions for the particular isi industrial terminal you are using). Therefore, if you use your weighing platform in a configuration for which you cannot use the ISO test on account of the relatively high preload, the platform is not acceptable for verification.
Approved Auxiliary Measuring Devices When using the weighing platform as a legal measuring instrument in the EU, you may connect to it only auxiliary measuring devices that have been approved for legal metrology in accordance with the EC Type-Approval Certificate No.
Declarations of Conformity The C Mark on Sartorius Equipment In 1985, the Council of the European Community approved a resolution concerning a new approach to the technical harmonization and standardization of national regulations. The organization for monitoring compliance with the directives and standards concerning C marking is governed in the individual EU Member States through the implementation of the EC Directives adopted by the respective national laws.
Additional Directive for Weighing Instruments Used in Legal Metrology: Council Directive 90/384/EEC "Non-Automatic Weighing Instruments" This Directive regulates mass determination in legal metrological applications, e.g.
"EC Verification" - A Service Offered by Sartorius Our service technicians authorized to perform the verifcation* of your weighing instruments which are acceptable for legal metrological verification can inspect and verify the metrological specifications at the place of installation within the Member States of the European Union and the Signatories of the European Economic Area. "New Installation" Service Initial verification is covered in our "New Installation" service package.
Accessories (Options) Order No.
PC adapter cable, 25-pin D-Submini – 9-contact 6965619 D-Submini 0.25 m long (YDO 52 IS and YCC 01-0017D2 required) Special menu access locking device, IP65 (for legal metrology); for external positioning of the menu access lock on weighing platforms built into systems. If this device is used, a tag plate for ID labels is not required.
Roller conveyor, with 8 rollers (for the 800 x 600mm IS weighing platform) Aluminum Stainless steel YRC01IGP YRC01IGS Drive-on ramp (1,250 x 600 mm) YAR 10 IS Pit frames – Stainless steel – Painted YEG 01 IP YEG 04 IP Set of fasteners for pit frame installation YAS 04 IS For ordering customized cables and accessories, contact your local Sartorius office or dealer.
Sartorius Weighing Technology GmbH Weender Landstraße 94-108 37075 Goettingen, Germany Phone +49.551.308.0 Fax +49.551.308.3289 www.sartorius-mechatronics.com Copyright by Sartorius, Goettingen, Germany. All rights reserved. No part of this publication may be reprinted or translated in any form or by any means without the prior written permission of Sartorius. The status of the information, specifications and illustrations in this manual is indicated by the date given below.