SERVICE & OPERATING MANUAL Model T1F Food Processing Metallic Design Level 1 3: EXP VIEW Quality System ISO 9001 Certified 2: INSTAL & OP Certified Quality 1: PUMP SPECS Original Instructions 6: OPTIONAL 5: WET END 4: AIR END Environmental Management System ISO 14001 Certified Warren Rupp, Inc. 7: WARRANTY A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone 419.524.8388 Fax 419.522.7867 SANDPIPERPUMP.COM © Copyright 2014 Warren Rupp, Inc.
Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly. Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty. Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump.
SECTION 4: AIR END........................................10 • Air Distribution Valve Assembly • Pilot Valve Assembly • Intermediate Assembly SECTION 5: WET END......................................13 • Diaphragm Drawings • Diaphragm Servicing 2: INSTAL & OP 3: EXP VIEW 7: WARRANTY SECTION 7: WARRANTY & CERTIFICATES.....15 • Warranty • CE Declaration of Conformity - Machinery .• CE Declaration of Conformity - EC Regulation 1935/2004/EC 4: AIR END SECTION 3: EXPLODED VIEW............................
1: PUMP SPECS Explanation of Pump Nomenclature Your Model #: (fill in from pump nameplate) T __ ____ __ __ Pump Brand Pump Size Check Valve Design Level T XX X X Model #: Pump Brand T Food Processing Pump Size 1F 1" Check Valve Type B Ball Design Level 1 Design Level Wetted Material S Stainless Steel Diaphragm/Check Valve Materials *A *L *9 *D PTFE - FDA Nitrile/PTFE FDA Santoprene/PTFE FDA Nitrile/PTFE FDA Santoprene/FDA Santoprene __ __ __ __ Wetted Diaphragm/ Check Valve Non
Performance 6 SOLIDS-HANDLING • Up to .25 in. (6mm) 5 HEADS UP TO • 125 psi or 289 ft. of water (8.6 Kg/cm2 or 86 meters) 4 HEAD AIR DISTRIBUTION VALVE • No-lube, no-stall design DISPLACEMENT/STROKE • .11 Gallon / .42 liter 3 5(8.5) 100 10(17) PSI ( 6.8 B ar) 80 PS I (5.4 60 ) I (4.08 40 40 PSI SHIPPING WEIGHT • Stainless Steel 43 lbs. (20kg) 0 0 30(51) 4 Bar 60 PS 20 1 20(34) 25(42.5) 80 35(59.5) 40(68) Bar) (2.72 B ar) 2 MAXIMUM OPERATING PRESSURE • 125 psi (8.
1: PUMP SPECS Dimensional Drawings T1F Metallic The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. Dimensions in Inches Dimensional Tolerance: ±1/8" Dimensions in Millimeters Dimensional Tolerance: ± 3mm 3 • Model T1F Metallic sandpiperpump .
Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. As inner chamber pressure (P1) exceeds liquid chamber pressure (P2), the rod ⑤ connected diaphragms shift together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions are controlled by the check valves (ball or flap)⑥ orientation.
Recommended Installation Guide Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3.
Troubleshooting Guide Pump Cycles Once Pump Will Not Operate / Cycle Pump Cycles and Will Not Prime or No Flow Pump Cycles Running Sluggish / Stalling, Flow Unsatisfactory Product Leaking Through Exhaust Premature Diaphragm Failure Unbalanced Cycling Potential Cause(s): Deadhead (system pressure meets or exceeds air supply pressure). Air valve or intermediate gaskets installed incorrectly. Bent or missing actuator plunger. Pump is over lubricated. Lack of air (line size, PSI, CFM).
3: EXP VIEW Composite Repair Parts Drawing Overlay Diaphragm Option Service & Repair Kits 476-228-000 Air End Kit (Aluminum Center) Seals, O-Ring, Gaskets, Retaining Rings, Air Valve Sleeve and Spool Set, and Pilot Valve Assembly. 476-194-351 Wet End Kit FDA Santoprene Diaphragms, FDA Santoprene Balls, and PTFE Encapsulate Seals 476-194-666 Wet End Kit FDA Nitrile Diaphragms, PTFE Overlay, PTFE Balls, & PTFE Encapsulated Seals 7 • Model T1F Metallic sandpiperpump .
Composite Repair Parts List PART NUMBER 031.183.313 050.028.351 050.028.366 050.028.600 070.012.170 095.110.313 114.025.313 132.019.360 135.036.506 165.120.313 170.005.115 170.045.115 170.069.115 170.006.115 196.173.110 286.008.351 286.008.366 286.015.604 360.093.360 360.103.360 360.104.379 518.175.110TC DESCRIPTION Air Valve Assembly Ball, Check Ball, Check Ball, Check Bushing Pilot Valve Assembly Intermediate Bumper Bushing Cap, Air Inlet Assembly Capscrew, Hex Hd 5/16-18 X .
3: EXP VIEW Material Codes 000 ����Assembly, sub-assembly; and some purchased items 010 ����Cast Iron 015 ����Ductile Iron 020 ����Ferritic Malleable Iron 080 ����Carbon Steel, AISI B-1112 110 �����Alloy Type 316 Stainless Steel 111 �����Alloy Type 316 Stainless Steel (Electro Polished) 112 �����Alloy C 113 �����Alloy Type 316 Stainless Steel (Hand Polished) 114 �����303 Stainless Steel 115 �����302/304 Stainless Steel 117 �����440-C Stainless Steel (Martensitic) 120 ����416 Stainless Steel (Wrought Marten
Air Distribution Valve Assembly 1-F 1-E 1-D 1-D 1-C 1-B 1-B 1-E 1-A 1-C 4: AIR END 1-D 1-F Air Distribution Valve Servicing Air Valve Assembly Parts List Step 1: Remove hex cap screws (1-F). 1 1-A 1-B 1-C 1-D 1-E 1-F 1-G See repair parts drawing, remove screws. Step 2: Remove end cap (1-E) and bumper (1-C). Step 3: Remove spool part of (1-B) (caution: do not scratch). Step 4: Press sleeve (1-B) from body (1-A). Step 5: Inspect O-Rings (1-D) and replace if necessary.
4: AIR END Pilot Valve Assembly Pilot Valve Servicing With Pilot Valve removed from pump. Step 1: Remove snap ring (4-F). Step 2: Remove sleeve (4-B), inspect O-Rings (4-C), replace if required. Step 3: Remove spool (4-D) from sleeve (4-B), inspect O-Rings (4E), replace if required. Step 4: Lightly lubricate O-Rings (4-C) and (4-E). Pilot Valve Assembly Parts List Item 4 4-A 4-B 4-C 4-D 4-E 4-F Part Number 095.110.313 095.095.313 755.052.000 560.033.360 775.055.000 560.023.360 675.037.
Intermediate Assembly 25 21 7 4: AIR END 26 5 Intermediate Assembly Drawing Step 1: Remove plunger, actuator (25) from center of intermediate pilot valve cavity. Step 2: Remove Ring, Retaining (26), discard. Step 3: Remove bushing, plunger (7), inspect for wear and replace if necessary with genuine parts. Step 4: Remove O-Ring (21), inspect for wear and Intermediate Assembly Parts List Item 5 7 21 25 26 28 Part Number 114.025.313 135.036.506 560.001.360 620.022.115 675.042.115 720.010.
Diaphragm Service Drawing, with Overlay 5: WET END Diaphragm Service Drawing, Non-Overlay 13 • Model T1F Metallic sandpiperpump .
Diaphragm Servicing Step 1: With manifolds and outer chambers removed, remove diaphragm assemblies from diaphragm rod. DO NOT use a pipe wrench or similar tool to remove assembly from rod. Flaws in the rod surface may damage bearings and seal. Soft jaws in a vise are recommended to prevent diaphragm rod damage. Step 1.A: NOTE: Not all inner diaphragm plates are threaded. Some models utilize a through hole in the inner diaphragm plate.
Written Warranty 5 - YEAR Limited Product Warranty Quality System ISO 9001 Certified • Environmental Management Systems ISO 14001 Certified Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory.
Declaration of Conformity Manufacturer: Warren Rupp, Inc.®, 800 N. Main Street, Mansfield, Ohio, 44902 USA certifies that SANDPIPER® Air-Operated Double Diaphragm Food Processing Pump Models and Tranquilizer® Surge Suppressor Models comply with the European Community Regulation 1935/2004/EC for Food Contact Materials. Food Processing Pump Models: T1FB1SASWTS600. T15B1SDSWTS600. T20B1SASWTS600. T30B1SASWTS600. T1FB1S9SWTS600. T15B1SSSWTS600. T20B1SDSWTS600. T30B1SDSWTS600. T1FB1SDSWTS600. T15B1SDSSTS600.
