Product specifications

ManualsBrandsSamsung ManualsPrinterCLP-660ND

Samsung Color Laser Printer The keynote of Product

High SMB/Easy of Use Tandem CLBP

- Emulation : CLP-610ND(SPL-C),

CLP-660, 660N(PostScript 3, PCL6)

- Speed : CLP-610ND(20/20 ppm),

CLP-660, 660N(24/24 ppm)

- Resolution : CLP-610ND(1,200 x 600 dpi),

CLP-660N, 660ND(1,200 x 600 dpi)

- CPU : CLP-610ND(300 MHz),

CLP-660N, 660ND(533 MHz)

- Interface : N/W

- Memory : CLP-610ND / 64 MB,

CLP-660N, 660ND/128 MB (Max. 640 MB)

- Duplex (Option)

- 250 CST, 1 Manual, 100 MP

- Toner Cartridge: 2.5K/2K (Std.), 5.5K/5K (High)

- Printer Life: Color 200K / Mono 200K pages

Manual

SERVICE

Basic Model

CLP-610ND, 660ND

CLP-610ND/XAZ

Summary of content (177 pages)

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CLP-610ND/XAZ Basic Model : CLP-610ND, 660ND SERVICE Samsung Color Laser Printer Manual The keynote of Product High SMB/Easy of Use Tandem CLBP - Emulation : CLP-610ND(SPL-C), CLP-660, 660N(PostScript 3, PCL6) - Speed : CLP-610ND(20/20 ppm), CLP-660, 660N(24/24 ppm) - Resolution : CLP-610ND(1,200 x 600 dpi), CLP-660N, 660ND(1,200 x 600 dpi) - CPU : CLP-610ND(300 MHz), CLP-660N, 660ND(533 MHz) - Interface : N/W - Memory : CLP-610ND / 64 MB, CLP-660N, 660ND/128 MB (Max.
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Contents 1. Precautions 1.1 1.2 1.3 1.4 Safety Warning Caution for safety ESD Precautions Super Capacitor or Lithium Battery Precautions 1-1 1-2 1-5 1-5 2. Product spec and feature 2.1 Product Specifications 2.1.1 Product Overview 2.1.2 Specifications 2.1.3 Maintenance List (CRU & FRU) 2.1.4 Periodic Replacing Parts 2.1.5 Competitor Model 2.2 System Overview 2.2.1 System Structure 2.2.2 H/W Configuration (Engine & Controller) 2-1 2-1 2-2 2-7 2-8 2-8 2-10 2-10 2-16 3. Disassembly and Reassembly 3.
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Continued 3.4.1 Cover Unit 3.4.2 HVPS Board 3.4.3 Main Board 3.4.4 SMPS Board 3.4.5 Fuser control Board 3.4.6 LSU Unit 3.4.7 CRUM 3.4.8 Fuser Drive Unit 3.4.9 Pick-up Roller 3.4.10 Feed Drive 3-5 3-10 3-11 3-11 3-12 3-12 3-13 3-13 3-15 3-15 4. Alignment & Troubleshooting 4.1 Alignment and Adjustments 4.1.1 Control Panel 4.1.2 LED Function 4.1.3 Jam Removal 4.1.4 System setup 4.1.5 Error Message 4.2 Troubleshooting 4.2.1 Procedure of Checking the Symptoms 4.2.2 The cause and solution of image quality 4.2.
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Continued 5.4 OPE Unit 5.5 Front Cover 5.6 Exit Cover 5.7 MP Tray 5.8 Frame 5.9 Feed Drive 5.10 Fuser Drive 5.11 Fuser 5.12 PTB Unit 5.13 Cassette 5.14 SCF Unit 5.15 SCF Cassette 5-8 5-10 5-12 5-14 5-16 5-18 5-20 5-22 5-25 5-28 5-31 5-33 6. System Diagram 6.1 Block Diagram 6.1.1 24ppm Main Controller Block Diagram(CLP-660) 6.1.2 20ppm Main Controller Block Diagram(CLP-610) 6.1.3 CLP-610N-610ND Engine Controller Block Diagram 6.1.4 CLP-660N-660ND Engine Controller Block Diagram 6.2 Connection Diagram 6.2.
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Precautions 1 1. Precautions In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely. 1.1 Safety Warning (1) Only to be serviced by appropriately qualified service engineers. High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitably trained and qualified service engineer.
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Precautions 1.2 Caution for safety 1.2.1 Toxic material This product contains toxic materials that could cause illness if ingested. (1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact with the skin should be avoided, wash any splashes from eyes or skin immediately and contact your doctor. If the liquid gets into the mouth or is swallowed see a doctor immediately. (2) Please keep toner cartridges away from children.
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Precautions 1.2.3 Handling Precautions The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer (1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall. (2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers, hair or clothing in any of these rotating devices.
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Precautions 1.2.5 Disregarding this warning may cause bodily injury (1) Be careful with the high temperature part. The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cool down before disassembly. (2) Do not put finger or hair into the rotating parts. When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor, fan, etc.). If do, you can get harm. (3) When you move the printer. This printer weighs 25.
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Precautions 1.3 ESD Precautions Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called “Electrostatically Sensitive (ES) Devices”, or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor “chip” components. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.
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Product spec and feature 2 2. Product specification and feature 2.1 Product Specifications 2.1.1 Product Overview Concept Target Low CPP/Easy of Use Tandem CLBP SMB (Small workgroup/biz) < CLP-610 Series > < CLP-660 Series > 20/20 ppm 24/24 ppm 1,200 x 1,200 dpi effective output 1,200 x 1,200 dpi effective output CHORUS3(SOC) 533 MHz GDI, N/W PCL6/PS3, N/W 250 CST, 100 MP 250 CST, 100 MP Duplex Duplex 2.5K/2K (Std.) 2.5K/2K (Std.) 5.5K/5K (High) 5.
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Product spec and feature 2.1.2 Specifications Product Specifications are subject to change without notice. See below for product specifications. 2.1.2.
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Product spec and feature 2.1.2.2 Controller & S/W Item CLP-610ND CLP-660N/660ND CPU CHORUS3(SOC) Mips 533MHz+ SPGPXm Std. 128MB(DDR2) 128MB(DDR1) Max. 128MB(DDR2) 640 MB Memory Expansion N/A 1 Slot Printer Languages SPL-C (Samsung Printer Language Color) PostScript 3, PCL6 Fonts Windows Fonts 45 scalable and 1 bitmap PCL and 136 PS Windows 98/Me/2000/XP/2003/Vista Windows 98/Me/2000/XP/2003/Vista Various Linux including Red Hat 8.0~9.0, Mandrake 9.2~10.1, SuSE 8.2~9.
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Product spec and feature 2.1.2.4 Paper Handling Item CLP-610ND CLP-660N/660ND Standard Capa. 250-sheet Cassette Tray, 1 Manual 250-sheet Cassette Tray, MP 100 Max. Capa. 850 sheets @ 75g/ 850 sheets @ 75g/ Max. Size 216 x 356mm (8.5" x 14") 216 x 356mm (8.5" x 14") Min.
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Product spec and feature 2.1.2.6 FRU Item CLP-610ND Fuser CLP-660N/660ND Pick-up Roller 100,000 Pages 70,000 Pages 100,000 Pages 70,000 Pages Friction pad 70,000 Pages 70,000 Pages 2.1.2.7 Reliability & Service Item CLP-610ND CLP-660N/660ND Printing Volume(AMPV) 630 page ( B&W : 252 page, Color : 378 pages) 630 page ( B&W : 252 page, Color : 378 pages) Max Monthly Duty 100,000 pages 100,000 pages MTTR <30 min. <30 min.
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Product spec and feature 2.1.2.8 Environment Item CLP-610ND CLP-660N/660ND Acoustic Noise Printing Level(Sound Power/Pressure) Standby Sleep Less than 50 dBA Less than 50 dBA Less than 35 dBA Less than 35 dBA Background noise level Background noise level Input Voltages 110-127 VAC, 50/60Hz 110-127 VAC, 50/60Hz 220-240 VAC,50/60Hz 220-240 VAC,50/60Hz Power Switch Power Switch Power Consumption AVG.
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Product spec and feature 2.1.3 Maintenance List (CRU & FRU) Life (Expected Average based on AMPV usage ratio) Max.
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Product spec and feature 2.1.4 Periodic Replacing Parts Samsung shall specify parts requiring replacement and the frequency of replacement. The parts identified may be deemed customer replaceable parts. Periodic replacement parts shall be recommended as follows Toner Cartridge 2K(Color), 2.5K(Mono) Page5K(Color), 5.
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Product spec and feature Competitor Model Model Name Samsung CLP- 610ND HP CLJ 2605n OKI 3400N 20/20 12/10 20/16 12 20 9/13 Resolution 1,200 x 600 dpi 2,400 x 600 dpi 1,200 x 600 dpi Processor 266 300 200 Ram(Max.) 32 64 (320) 32 (288) Emulation GDI PDL GDI Interface USB 2.0, N/W USB 2.0, N/W USB 2.0, N/W Paper Input (Capa./Type) 250 CST, 1 Manual 500SCF 250 CST, 1 Manual 250 SCF 250 CST Toner 2.5K / 2K / 5.5K / 5K 2.
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Product spec and feature 2.2 System Overview This chapter describes the functions and operating principles of the main components. 2.2.1 System Structure 2.2.1.
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Product spec and feature 1) Toner Cartridge * * * * Method of Toner supply : Toner is transported to the developing roller by supply belt. Regulating Toner level : Regulating Toner level by SUS. Blade OPC Cleaning: Collect the toner by using Cleaning Blade (urethane) OPC Drum protecting Shutter : No (Take care of impact) 2) PTB(Paper Transfer Belt) * The life span: Print over 50,000 sheets * Specification: Similar to DaVinci(CLP-600) Ass y.
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Product spec and feature 4) Cassette * Feeding Method : Cassette Type * Feeding Standard : Center Loading * Feeding Capacity : Cassette 250 Sheets(75g/ , 20lb Paper Standard) Manual Feeder * Paper Detecting Sensor : Photo Sensor (Empty, Registration, Exit) * Paper Size Sensor : None 5) SCF (Second Cassette Feeder) This additionally stores and automatically feeds printing paper. Its function is the same as the FCT (First Cassette Tray) > Spec.
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Product spec and feature 6) MPF (Multi Purpose Feeder) The Multi-Purpose Feeder not only feeds general printing paper but is also used for many other kinds of paper such as those paper sizes not supported by the cassette, envelopes, OHP, etc. > Spec.
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Product spec and feature 10) Toner Kits * The life span: Color -> 5,000 images (Standard Coverage Print-Out) Black -> 5,500 images (Standard Coverage Print-Out) 11) Fuser Ass y * Heat Lamp : New Part - Dual Lamp Type(610:Single lamp type) * Fusing system : Belt fusing type - Heat roller : Pipe type(Lamp inside) - Pressure roller - Fuser roller - Belt * Thermistor - Temperature-Measuring Device * Thermostat - Critical Temperature-Detecting Device 2-14 Service Manual Samsung Electronics
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Product spec and feature 12) LSU(Laser Scan Unit) * Consisted of LD(Laser Diode) and Polygon Motor Control. Error Phenomenon Polygon Motor Error The Rotation of Polygon Motor can not reach stable Hsync Error Though the rotation of Polygon Motor reach stable, the signal of Hsync is not occurred 13) Main Drive Unit This motor drives, by way of a gearbox, the OPC unit, PTB unit, feeder unit, fuser unit, exit unit and duplex unit. > Spec.
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Product spec and feature 2-16 FDB Main Board SMPS Panel HVPS 2.2.
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Product spec and feature 2.2.2.
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Product spec and feature 1 DEVE BLDC MOTOR ,PICKUP CLUTCH 12 LSU BLDC MOTOR 2 OPC BLDC MOTOR 13 LSU Y,M 3 HUMIDITY_INNER TEMP SENSOR 14 SMPS 4 DEVE CRUM I/F 15 REAR FAN 5 USB 16 SMPS FAN 6 LAN 17 PANEL (for debug) 7 SCF 18 HVPS1(PANEL,EXIT,REGI,EMPTY SENSOR, PICKUP) 8 DEBUG 19 HVPS2(HIGH VOLTAGE CONTROL) 9 LSU TEMP SENSOR (RESERVED) 20 24V INTERLOCK SWITCH 10 FUSER CONTROL 21 FUSER THERMISTOR 11 LSU C,K 22 FUSER STEP MOTOR, FUSER FAN 23 PTB (CRUM, ACR) • CPU :
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Product spec and feature • DMA Controller : 3 Channel • HPVC : 4 Channel Dual / Single Beam • UART : 4 Channels (Debug, OPE 2 Channel used ) • Interrupt : 4 External, 64 Internal • TIMER : 6 System Timer Mips + SPGPXm Architecture • CPU : Mips IV 533Mhz (I-Cache : 16KB, D-Cache : 16KB, Secondary-Cache : 256KB) • SDRAM Controller : 4 bank DDR1 SDRAM (2 DIMM Used), 120Mhz System Bus • ROM Controller : 4 Channel NOR, 1Channel NAND ( 1 Channel NOR Used) • I/O Controller : 6 Channel • DMA Controller : 4 Channe
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Product spec and feature I/O Interface • High Speed USB 2.0 (High speed 480Mbps / Full speed 12Mbps) • N/W Embedded - Chorus 3/SPGPXm With MII Interface - Active LED(Yellow) / Link LED(Green) • PWM - High Voltage Control With Duty - Main Motor Clock • I2C Interface - NVRAM (system information + network information) - CRUM 2.2.2.
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Samsung Electronics 24V2 SCF LSU_MOTOR FAN_REAR LPEC3 24V_ENABLE 24V1 FAN_FUSER FAN_SMPS MAIN BOARD SMPS 24V1 24V1 5V 5V 24V2 5V 24V2 24VS1 Cover open Switch HVPS 5VS relay 5V 24VS2 PANEL 5VS ACR sensor PTB 3.
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Product spec and feature 2.2.2.
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Product spec and feature Output Input Duty (EDC mode display) Output Voltage/Current Load Read voltage (ADC) Tolerance CHARGER Y,M,C,K 169(66%) -1170V 200M - 3% SUP DC Y,M,C,K 100(39%) -295V 68pF - 3% DEVE AC Y,M,C,K AC freq2.6kHz AC PWM 92(36%) AC Vpp PWM 65(25%) 174.0V (about 1740V) [ AC JIG ] 68pF - 1.5% Transfer_Y,M,C,K 97(38%) 14uA 90M 1.7V (132) 3% ATTR 108(42%) 950V 100M 0.
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Product spec and feature 2.2.2.
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Product spec and feature 2.2.2.
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2-26 MAIN BD SPGPXM/ CHORUS3 NVRAM 24C64 SCL SDA DDR DEVE CRUM I/F PTB PTB CRUM AT88SC0204C TONER CART TONER CRUM AT88SC0204C TONER CRUM AT88SC0204C TONER CRUM AT88SC0204C TONER CRUM AT88SC0204C Product spec and feature 2.2.2.
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Disassembly and Reassembly 3 3. Disassembly and Reassembly 3.1 Precautions when replacing parts 3.1.1 Precautions when assembling and disassembling * Use only approved Samsung spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. Failure to do so could result in damage to the machine, circuit overload, fire or electric shock.
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Disassembly and Reassembly 3.1.3 Releasing Plastic Latches Many of the parts are held in place with plastic latches. The latches break easily; release them carefully. To remove such parts, press the hook end of the latch away from the part to which it is latched. 3.2 Parts for Maintenance and Repair 3.2.1 Replacement interval for parts with a limited life Some of the parts in this printer have a limited life, shorter than that of the whole machine. These parts must be replaced periodically.
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Disassembly and Reassembly 3.2.2 Printer Cleaning A printer should be regularly cleaned, especially if it is used in a dusty environment. This will ensure that print quality remains high and failure due to contamination of printing services is less likely to occur. * Clean the printer with a soft, lint free, cloth dipped in a "Recommended cleaner" "Recommended cleaner" can be purchased from our service center. (where available) * Do not touch the transfer roller when cleaning the inside of the printer.
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Disassembly and Reassembly 3.3 Information Related to Disassembly and Assembly. 3.3.1 Special service parts Never disassemble or adjust the items mentioned, a stock of these items should be maintained. 1) Disassembly of the LSU unit There are no serviceable parts inside the LSU. Alignment of the mirrors is critical. Opening the LSU will allow dust into the laser and significantly reduce print quality. It is very dangerous to operate or service a machine with the LSU open or system interlocks disabled.
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Disassembly and Reassembly 3.4 Disassembly Procedure The description of disassembly and reassembly in this manual is listed according to the disassembly procedures. 3.4.1 Cover Unit 2. Open the front cover. 3. Remove the PTB Unit after pull the handle. 1. Remove the Cassette Unit.
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Disassembly and Reassembly 4. Remove the Toner kits 7. To remove the side cover, remove the 2 screws from the rear of SET, as shown below. 5. Open the top cover. 8. To remove the left cover, remove the one screw. 6. Remove the Fuser unit after push the lever. 9. Unlatch the 2 hooks from the bottom of SET with any tool.
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Disassembly and Reassembly 10. Unlatch the hook and remove the left cover. 13. Remove the 4 screws, and remove the rear cover. 11. Unplug the fan harness. 14. Remove the dummy cover after release the lever 12. In the same way ( procedure 8~10), remove the right cover.
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Disassembly and Reassembly 15. Open the top cover, and remove the 6 screws. 16. Remove the top cover after remove the 2 screws and the one connector. 17. Remove the left link. 3-8 18. Remove the Damper hinge-L after remove the 2 screws. 19. Remove the Bracket hinge with any tool after remove one screw. 20. Remove the right link.
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Disassembly and Reassembly 21. Remove the Damper hinge-R after remove the 2 screws. 23. Remove the Damper hinge ( 2 EA). 24. Remove the front cover. 22. Remove the Bracket hinge with any tool after remove one screw.
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Disassembly and Reassembly 3.4.2 HVPS Board 1. Unplug the harness from the top/bottom of the HVPS Board. 3. Remove the 8 screws and unlatch 4 hook. 4. Unplug the harness and release the HVPS board. 2. Unplug the flat cable (2 EA).
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Disassembly and Reassembly 3.4.3 Main Board 1. Unplug the connectors and all the harness. 2. Remove the 4 screws. 3.4.4 SMPS Board 1. Unplug the Harness, as shown below. 2. Remove the 4 screws, and release the SMPS Board from the SET.
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Disassembly and Reassembly 3.4.5 Fuser control Board 1.Unplug the Harness. 2. Remove the 4 screws, and release the Fuser control board from the SET. 3.4.6 LSU Unit 1. To remove the Bracket main & Duct, remove the 7 screws and release it. 3-12 2. Remove the 4 screws and remove the LSU Unit.
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Disassembly and Reassembly 3.4.7 CRUM 1. Remove the CRUM after unlatch the lever. 1 2 3.4.8 Fuser Drive Unit 1. Remove the 2 screws and release the MEA UNITCOVER_OPEN. 2. Remove the Fuser Duct after remove the 2 screws and the harness.
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Disassembly and Reassembly 3. Remove the one screw and release the BRACKETLOCKER PTB R. 5. Remove the Fuser Drive Unit after remove the 4 screws and the harness. 4. Remove the LOCKER_PTB R.
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Disassembly and Reassembly 3.4.9 Pick-up Roller 1. Remove the Pick up roller. 3.4.10 Feed Drive 1. Remove the two screws and unplug the harness.
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Disassembly and Reassembly 2. Remove the MEA-GEAR PICK UP. 4. Remove the 4 screws, and then release the MEA UNIT-FEED DRIVE. 3. Remove the one screw and release the SOLENOID PICK UP.
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Adjustment and Troubleshooting 4 4. Adjustment and Troubleshooting This chapter describes some of the main service procedures including: Using the Tech mode; Clearing paper jam and test patterns. Tips for avoiding paper jams, Clearing paper jams. Solving other problems. 4.1 Alignment and Adjustments 4.1.1 Control Panel 1 Display: Shows the current status and prompts during an operation. 2 Toner colors: The toner colors shown below the LCD display coworks with display messages.
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Adjustment and Troubleshooting 4.1.2 LED Function The Status LED on the control panel shows the status of your machine. See the table below to know your machine's status. Status” LED Description Off The machine is off-line. The machine is in Power Save mode. When data is received, or any button is pressed, it switches to on-line automatically. Green Blinking When the backlight slowly blinks, the machine is receiving data from the computer. When the backlight fast blinks, the machine is printing data.
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Adjustment and Troubleshooting 4.1.3 Jam Removal Clearing paper jams When a paper jam occurs, Paper Jam appears on the display. Refer to the table below to locate and clear the paper jam.
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Adjustment and Troubleshooting 3. Close the front cover. 6. To replace the tray, lower the rear edge, align it with the slot, and slide it into the machine. 4. Pull the tray open. After you pull it all the way out, lift up the front part of the tray slightly to release the tray from the machine. 7. After removing the jammed paper, check for paper which may be jammed in other parts of the machine. 5. Remove the jammed paper by gently pulling it straight out as shown below. 4-4 8.
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Adjustment and Troubleshooting 4.1.3.2 In the multi-purpose tray When you print using the Multi-purpose Tray and the machine detects that there is either no paper or the paper has been improperly loaded, follow the next steps to release the jammed paper. 1. Check if the paper is stuck in the feeding area, and if so, pull it out gently and slowly. If you cannot find the jammed paper, or if there is any resistance removing the paper, stop pulling and go to step 2. 3.
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Adjustment and Troubleshooting 4.1.3.3 In the fuser unit area If paper is jammed in the fuser unit area, follow the next steps to release the jammed paper. 1. Open the top cover. 3. Open the inner cover using the handle on it and carefully take the jammed paper out of the machine. 2. Push the levers up. 4. Close the inner cover and push the levers down. 5. After removing the jammed paper, check for paper which may be jammed in other parts of the machine. The fuser is hot! 4-6 6. Close the top cover.
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Adjustment and Troubleshooting 4.1.3.4 In the paper exit area If paper is jammed in the paper exit area, follow the next steps to release the jammed paper. 1. If a long portion of the paper is visible, pull it straight out. Open and close the front cover firmly. The machine will resume printing. 3. Push the levers up. The fuser is hot! 4. Open the inner cover using the handle on it and carefully take the jammed paper out of the machine.
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Adjustment and Troubleshooting 7. Close the top cover. Make sure that it is securely latched. 4.1.3.5 In the optional tray If paper is jammed in the optional Tray, follow the next steps to release the jammed paper. 1. Pull the optional Tray open. After you pull it all the way out, lift up the front part of the tray slightly to release the tray from the machine. 4-8 2. If you see the jammed paper, remove the paper from the machine by gently pulling it straight out as shown below.
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Adjustment and Troubleshooting 3. Slide the tray back into the machine and close the two jam covers. 5. Pull the jammed paper out in the direction shown. To avoid tearing the paper, pull it out gently and slowly. 4. Open the front cover. 6. Close the front cover firmly. The machine will resume printing.
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Adjustment and Troubleshooting 4.1.4 System setup 4.1.4.1 Accessing to menus The next steps are the example to print the menu map of this machine, and they are the general way to select menu and configure your machine. 1. Make sure your machine is properly connected all the necessary cables, and turn on the machine. 2. Press the Menu button until you see the menu (ex. Information) you want on the bottom line of the display. 3. Press the Enter button to access the menu. 4.
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Adjustment and Troubleshooting 4.1.4.2 Menu overview Information Menu Map Configuration Demo Page PCL Font List PS Font List Graphic Resolution Darkness System Setup Language Power Save Auto Continue Altitude Adj.
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Adjustment and Troubleshooting 1) Menu - Information This menu contains information pages that you can print to give details about the printer and its configuration Prints Configuration, Menu Map, Demo Page, PCL Font List, PS3 Font List Information Menu Map Configuration Demo Page PCL Font List PS3 Font List 2) Menu - Layout This menu allows you to adjust the Layout setting • Orientation This menu allows to select the direction in witch information is printed on a page.
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Adjustment and Troubleshooting 3) Menu - Paper • Copies This menu allows select the maximum amount of copies. • Paper Size This menu allows select the default paper size. • Paper Type This menu allows select the default paper type for the print media. • Paper Source This menu allows the tray to process the print job. If you select Auto , your machine supplies the paper from the multi-purpose tray first, than the tray1 and tray2 for the last.
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Adjustment and Troubleshooting 5) Menu - System Setup Use the Setup menu to configure a variety of printer features Changes languages on LCD • LCD Language - EXP : 17 languages (English, Czech, Danish, Dutch, Finnish, French, German, Hungarian, Italian, Norwegian, Polish, Portuguese B, Portuguese E, Russian, Spanish, Swedish, Turkish) - KOR, CHN : 3 Languages ( English, Korean, Chinese ) • Power Save Sets how long the printer waits before going to power save (Default 15Min) • Altitude Adj.
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Adjustment and Troubleshooting 6) Menu - Emulation • Emulation Type Languages from the computer and the machine are different, the printing quality can not be confirmed. It is recommended to set this menu to °∞Auto°± to switch the proper language. • Setup - PCL : This Menu allows the PCL emulation configuration. You can set the font type, symbol type, lines per page and font size. - Print PS Error : This menu provides you with the Print PS Error menu item.
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Adjustment and Troubleshooting 8) Menu - Network This menu lets you configure the network interface card If you are using the TCP/IP protocol for networking, select this menu. (DHCP, BOOTP, Static) • TCP/IP • Ethernet Speed Set the communication speed for ethernet connection. • Clear Setting Clear the network setting. • Network Info. Prints Network Configuration Page.
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Adjustment and Troubleshooting Features • The SWS is an upgraded version of EWS(Embedded Web Service). • By entering the IP address of your printer, you can use the SWS. • Printer/Network settings can be easily changed by using SWS. • Printer/Network status can be monitored by using SWS.
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Adjustment and Troubleshooting 10) Network Application - SWAS SWAS ( SynchThru Web Admin Service) 4-18 Service Manual Samsung Electronics
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Adjustment and Troubleshooting Features • SWAS was implemented based on the Printer MIB-II (RFC3805). • Network Printer Administration can be conveniently made by using SWAS. • Remote Diagnostics can be accomplished by using SWAS. • The status of Samsung Network Printers (including CLP-660, CLP-610, CLP-300N, ML-3561N, etc) can be monitored by using SWAS.
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Adjustment and Troubleshooting 11) Network Application - SWAS Features • The status of each printer can be monitored in detail by using SWAS.
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Adjustment and Troubleshooting 12) Network Application - ENS, ATOS ENS (Email Notification System)/ATOS (Automatic Toner Ordering System) • ENS sends the specified users the email reports on the printer status, alert, and history. • CLP-610ND/660N/660 supports ENS. • ENS can be configured by using SWS. • ATOS sends toner ordering emails automatically by using ENS.
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Adjustment and Troubleshooting 4.1.4.3 Maintenance This chapter provides information for maintaining your machine and the toner cartridge.
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Adjustment and Troubleshooting Monitoring the supplies life If you want to view the supply life indicators, follow the next step. 1. Press the Menu button on the control panel until you see System Setup on the bottom line of the display. 2. Press the OK button. 3. Press the Left/right arrow button until Maintenance displays. 4. Press the OK button. 5. Press the Left/right arrow button until Supplies Life displays. 6. Press the OK button. 7.
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Adjustment and Troubleshooting Cleaning the inside Contact a service representative to clean the inside of the machine. Cleaning the paper transfer belt The cleaning the paper transfer belt within this machine is recommended for its printing quality. The cleaning period is best once a year or once 10,000 pages printing. 1. Prepare a soft lint-free cloth. 5. Wipe the surface of the paper transfer belt. 2. Turn off the machine. 3. Unplug the power cable. 4. Open the front cover. 6. Close the front cover.
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Adjustment and Troubleshooting Redistributing toner When a toner is low, faded or light areas may appear. It is possible that colored images may be printed with incorrect colors due to flawed mixing of toner colors when one of the colored toner cartridges is low on toner. You can temporarily improve print quality by redistributing the toner. • The toner related message telling that the toner is low may appear on the display.
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Adjustment and Troubleshooting Replacing the toner cartridge The machine uses four colors and has a different toner cartridge for each one: yellow (Y), magenta (M), cyan (C), and black (K). • The status LED and the toner related message on the display indicate that the toner cartridge should be replaced with each individual toner cartridge according to its color. • The machine stops printing. Incoming faxes are saved in memory. At this stage, the toner cartridge needs to be replaced.
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Adjustment and Troubleshooting 7. Make sure that the color of the toner cartridge matches the color slot and then grasp the handles on the toner cartridge. Insert the cartridge until it clicks into place. 8. Close the front cover. Make sure that the cover is securely latched, and then turn the machine on.
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Adjustment and Troubleshooting Replacing the Paper Transfer Belt The life of the paper transfer belt is approximately 50,000 black and color pages. When the life span of the paper transfer belt, you have to replace it. • The transfer belt related message appears on the display telling it's replacement. • SmartPanel program window appears on the computer telling you the paper transfer belt needs to be replaced. 1. Turn the machine off, then wait a few minutes for the machine to cool. 4.
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Adjustment and Troubleshooting 7. Lower the paper transfer belt until it is parallel with the front cover and firmly seated. 8. Close the front cover firmly. 9. Turn the machine on.
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Adjustment and Troubleshooting Managing your machine from the website If you have connected your machine to a network and set up TCP/IP network parameters correctly, you can manage the machine via Samsung's SyncThru Web Service, an embedded web server. Use SyncThru Web Service to: • View the device information and check its current status. • Change TCP/IP parameters and set up other network parameters. • Change the printer properties.
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Adjustment and Troubleshooting 4.1.4.3 Sample Pattern This product provides several printable test patterns for maintenance purposes. These patterns can be used to aid the diagnosis of print quality problems. Printing a Demo Page Press "OK(Okay)" button for 2 or 3 seconds when "Ready" message displays on LCD panel. Then demo page will be printed out.
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Adjustment and Troubleshooting Printing a Configuration Page You can print a configuration page from the printer’s control panel. Use the configuration page to view the current settings, to help troubleshoot problems. To print a configuration page: In ready mode, press and hold the Stop button on the control panel for 5 seconds. A configuration page prints out.
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Adjustment and Troubleshooting Reports Supplies Information Report Total Image Count, Total Page Count (color/mono) Image Unit / Deve Roller / Fuser / Transfer Roller / Transfer Belt Life Toner Image, Toner Dot Count Toner Remains Percent, Toner Average Coverage Tray Roller Life Scan Page Counts Beam Size (Draft/Normal) Toner Supply Page Two cases - Insert new OPC (Check count = 0 ) - Change bottle ( Check the difference of serial number ) Etc. Network Info. / NetScan Report Error Info.
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Adjustment and Troubleshooting Messages (Printer & Engine) Consumables Life Toner Low(95%,K(97.
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Adjustment and Troubleshooting 4.1.4.4 Periodic Defective Image If an image defects appears at regular intervals on the printed-paper, it is due to a faulty or damaged roller. Refer to the table below and check the condition of the appropriate roller. No Roller Period Phenomenon 1 OPC Drum 75.4mm White and Black Spots 2 Charge Roller 26.7mm White/Black Spot and Periodic Band 3 Supply Roller 40.8(YMC) Periodic Band (by little difference of density) 43mm(K) 4 Developing Roller 30.
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Adjustment and Troubleshooting 4.1.4.5 F/W Upgrade • USB and Network port are used to update • Network applications (SWAS, SWS) can be used to update • Normal Update Send ROM file via USB, network port in Ready state It will automatically update and reset • Special Mode Update 1. Power On While Pressing “Stop / Clear” Button - It displays download mode message 2. Send ROM file via USB 3. It will automatically update and reset 4.1.4.
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Adjustment and Troubleshooting Cover Error • Cover Open : Install Transfer Belt message display by turns In case of open the Left cover or Not equipped with PTB When the state is Printer Power-On , the PTB connector is removed. • SCF Cover Open In case of designated not Tray selection but Tray2 , in case of open the SCF jam cover Service Call error • Engine LSU Error In case of occuring lock signal input before LSU motor drives.
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Adjustment and Troubleshooting 4.1.4.7 Tech Mode/ EDC Mode 1) Tech Mode Method to enter 1. After turn on the system power, check the Ready message on the LCD. 2. To enter the Tech Mode, Press the key in the order. Menu Back Left arrow Right arrow OK Stop 3. To get out of the Tech Mode, Press the key in the order again.
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Adjustment and Troubleshooting Tech Mode Menu Data Set Counter Reset Fuser You can reset the Fuser Count. Pickup Tray1 Roller Tray2 You can reset the Roller-Count of each tray. MP Margin Report Top Margin [-10-10]: You can set the Top Margin of all image (-10mm ~ +10mm) Left Margin [-10-10]: You can set the Left Margin of all image (-10mm ~ +10mm) Configuration Printing You can print the configuration report. Event Log Printing You can print the Event log page.
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Adjustment and Troubleshooting 1. Sensor Status Item Description Regi. Sensor If actuator is checked by sensor, "Without Paper" message will be displayed. if not, "With Paper" will be. Exit Sensor If actuator is checked by sensor, "Without Paper" message will be displayed. if not, "With Paper" will be. MP Empty If paper exists in the MP tray, "With Paper" will be displayed. If not, "Without Paper" will be. T1 Paper Empty If paper exists in the 1st tray, "With Paper" will be displayed.
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Adjustment and Troubleshooting 4. Clutch/Sol. Item Description T1 P - up Clutch When OK key is pushed after ON message displayed, clutch turn on. pick up clutch will be turn off after 5 seconds and OFF message will be displayed. T2 P - up Clutch When OK key is pushed after ON message displayed, clutch turn on. pick up clutch will be turn off after 5 seconds and OFF message will be displayed.
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Adjustment and Troubleshooting 7. DEV Control Item Description Charger If OK key is pushed after ON displayed, Charger voltage will be turned on. Dev DC Y If OK key is pushed after ON displayed, Dev DC Y will be turned on. Dev DC M If OK key is pushed after ON displayed, Dev DC M will be turned on. Dev DC C If OK key is pushed after ON displayed, Dev DC C will be turned on. Dev DC K If OK key is pushed after ON displayed, Dev DC K will be turned on.
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Adjustment and Troubleshooting 4.1.5 Error Message Message Explanation Solution [yyy] Cassette Out The tray cassette is not properly closed. To close the tray, lower the rear edge align it with the slot, and slide it into the printer. [yyy] Paper Empty There is no paper in the tray. Load paper in the tray. ADC Not Confirm Error There is a problem in the ADC (Analog to Digital Converter) of your machine. Unplug the power cord and plug it back in.
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Adjustment and Troubleshooting Message 4-44 Explanation Solution Install Toner The color toner cartridge which the arrow indicates is not installed. Install the corresponding toner cartridge with a Samsung-genuine cartridge. Invalid Toner The color toner cartridge which the arrow indecates is not suitable for your machine. Install the corresponding toner cartridge with a Samsung-genuine cartridge. Invalid Transfer Belt The transfer belt is not for your machine.
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Adjustment and Troubleshooting Message Explanation Solution Non Genuine Toner The color toner cartridge which the arrow indecates may be recycled-toner. Install the corresponding toner cartridge with a Samsung-genuine cartridge. Open Heat Error Cycle Power The temperature for the fuser unit is over the normal range. Unplug the power cord and plug it back in. If the problem persists, contact the service representatives. Outer Temp.
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Adjustment and Troubleshooting Message 4-46 Explanation Solution Thermistor Short Cycle Power There is a problem in the temperature sensing device for the fuser unit. This device detects value under the normal value range. Unplug the power cord and plug it back in. If the problem persists, contact the service representatives. Toner Empty The color toner cartridge which the arrow indicates has run out. Replace the corresponding toner cartridge with a Samsung-genuine cartridge.
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Adjustment and Troubleshooting 4.2 Troubleshooting 4.2.1 Procedure of Checking the Symptoms Before attempting to repair the printer first obtain a detailed description of the problem from the customer. Power On OP Panel ON? - No Power - Power Module error - Main PBA error - LCD Panel error Ready or Power save Indicate Error Massage Refer to Error Massage
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Adjustment and Troubleshooting 4.2.2 The cause and solution of image quality 1) Vertical Black Line and Band Description: 1. Straight thin black vertical lines are shown in the print-out. 2. Dark black vertical bands are shown in the print-out. Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Replace the toner Cartridge and test again. Replace the toner Cartridge and test again. 4-48 3. Damaged paper transfer Belt(PTB) or Contaminated on PTB.
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Adjustment and Troubleshooting 2) Vertical White Line Description: White vertical voids in the image. Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Replace the toner Cartridge. 3. Scratch of OPC Drum. Replace the toner Cartridge.
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Adjustment and Troubleshooting 3) Horizontal Black Bands Description: Dark or blurry horizontal stripes occur in the printing periodically (These may occurs at regular intervals down the page.) Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer 2. The rollers in the toner cartridge may be contaminated. 1) Charge Roller: 26.7 mm 2) Supply Roller: 40.8 mm(YMC) / 43 mm(K) 3) Developing Roller: 30.6 mm(YMC) / 32.5 mm (K) 4) Transfer Roller: 45 mm 5) Paper Charge Roller : 26.
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Adjustment and Troubleshooting 4) Black/White Spot Description: 1. Dark or blurry spots occur periodically in the printing 2.
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Adjustment and Troubleshooting 5) Light Image Description: The printed image is light, with no ghost.
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Adjustment and Troubleshooting 6) Dark image or Black Description: The printed image is dark.
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Adjustment and Troubleshooting 7) Uneven Density Description: Print Density is uneven between left and right.
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Adjustment and Troubleshooting 8) Strain in the Face of the Page Description:The background on the face of the printed page strained Digital Printer Digital Printer Digital Printer Digital Printer Digital Printer Service Manual Samsung Electronics 4-55
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Adjustment and Troubleshooting 9) Strains on Back of Page Description: The back of the page is strained at 43.9 or 75.5 mm intervals. Digital Digital Pri Digital Printer Digital Printer Digital Printer 4-56 1. PTB Cleaning Defect. Replace PTB Unit. 2. PTB belt damage. Replace PTB Unit.
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Adjustment and Troubleshooting 10) Uneven Density Description: Print Density is uneven between left and right.
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Adjustment and Troubleshooting 11) Blank Page Print out(1) Description: Blank page is printed.
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Adjustment and Troubleshooting 12) Ghost Description: Ghost occur at 75.4mm intervals of the OPC drum or 33mm intervals of the developing roller in the whole Printing 75.
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Adjustment and Troubleshooting 4.2.3 The cause and solution of the paper feeding 1) Wrong Print Position Description: Printing begins at wrong position on the paper.
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Adjustment and Troubleshooting 2) JAM 0 Description: 1. Paper does not exit from the cassette. 2.
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Adjustment and Troubleshooting 3) JAM 1 Description: 1. Paper is jammed in front of or inside the fuser. 2.
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Adjustment and Troubleshooting 4) JAM 2 Description: 1. Recording paper is jammed in front of or inside the fuser. 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the Actuator-Feed.
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Adjustment and Troubleshooting 5) Paper rolled in the fuser Description: Paper rolled around fuser rollers or ‘Concertina’ jam 4-64 Service Manual Samsung Electronics
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Adjustment and Troubleshooting 4.2.
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Adjustment and Troubleshooting 4-66 Service Manual Samsung Electronics
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Adjustment and Troubleshooting 4.2.5 Other Problems 1)Fusing Problems The fuser consists of the Heat Lamp, Heat Roller, Pressure Roller, Thermistor, and Thermostat.
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Adjustment and Troubleshooting Fuser error Description : A message below is displayed in a LCD panel.
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Adjustment and Troubleshooting 2) No Power(1) Description : When system power is turned on, all LED on the operator panel do not come on.
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Adjustment and Troubleshooting 2) No Power(2) Description : When system power is turned on, you can hear short beep sound continuously.
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Adjustment and Troubleshooting 3) LSU Error Description : A message below is displayed in a LCD panel.
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Adjustment and Troubleshooting 4) Toner Problems * Cautions OPC unit No sunlight & white light exposure No touch (no finger print) No OPC cleaning with Acetone or Ethanol PTB Unit No touch No finger print No sharp object No sunlight Use only IPA or Ethanol when cleaning 4-72 Service Manual Samsung Electronics
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Exploded Views & Parts List 5 5. Exploded Views and Parts List Contents 5.1 Main 5-2 5.9 Feed Drive 5-18 5.2 Cover Unit 5-4 5.10 Fuser Drive 5-20 5.3 Top Cover 5-6 5.11 Fuser 5-22 5.4 OPE Unit 5-8 5.12 PTB Unit 5-25 5.5 Front Cover 5-10 5.13 Cassette 5-28 5.6 Exit Cover 5-12 5.14 SCF Unit 5-31 5.7 MP Tray 5-14 5.15 SCF Cassette 5-33 5.
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31 4 5-2 Service Manual 5-2 30 29 28 27 32 3 22 0 23 25 19 2 34 35 21 5 19 7 20 1 12 8 2 10 9 4 33 26 12 11 24 12 6 24 17 16 13 12 12 14 12 15 12 12 18 Exploded Views & Parts List 5.
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Exploded Views & Parts List Main Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code 5.1-0 CLP-610ND 5.1-0 CLP-610N 5.1-0 CLP-660ND Description QT'y Service Remark A4 CLBP,GDI,N/W,DUPLEX A4 CLBP,GDI,N/W A4 CLBP,PCL,N/W,DUPLEX 5.1-0 CLP-660N 5.1-1 JC96-04490A ELA UNIT-MAIN_FRAME A4 CLBP,PCL,N/W 5.1-1 JC96-04490B ELA UNIT-MAIN_FRAME 5.1-2 JC66-01422A LINK-HINGE 5.1-3 JC44-00136A HVPS 1 SA 5.1-5 JC96-04488A ELA UNIT-DEVE_CRUM 1 SA 5.
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Exploded Views & Parts List Main Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# 5-4 SEC_Code 5.1-26 - 5.1-27 5.1-28 Description QT'y Service Remark MEA UNIT-COVER 1 SA JC96-04391A ELA UNIT-DEV BK_SET 1 SNA JC96-04392A ELA UNIT-DEV C_SET 1 SNA 5.1-29 JC96-04393A ELA UNIT-DEV M_SET 1 SNA 5.1-30 JC96-04394A ELA UNIT-DEV Y_SET 1 SNA 5.1-31 JC96-04406A ELA UNIT-PTB SET_DUPLEX 1 SNA 5.1-32 JC96-04498A ELA HOU-UNIT_CASSETTE 1 SNA 5.
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Exploded Views & Parts List 8 9 8 10 3 4 1 7 9 2 10 5 6 0 6-1 6-3 6-2 5.
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Exploded Views & Parts List Cover Unit Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE 5-6 Drawer# SEC_Code Description QT'y Service Remark 5.2-0 JC97-02941A MEA UNIT-COVER 1 SA 5.2-0 JC97-02941B MEA UNIT-COVER 1 SA CLP-660N 5.2-0 JC97-02941C MEA UNIT-COVER 1 SA CLP-660ND 5.2-0 - MEA UNIT-COVER 1 SA CLP-610 5.2-0 - MEA UNIT-COVER 1 SA CLP-610N CLP-660 5.2-0 - MEA UNIT-COVER 1 SA CLP-610ND 5.2-1 JC96-04415A ELA-COVER TOP 1 SA CLP-660 5.
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Exploded Views & Parts List 5.
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Exploded Views & Parts List Top Coverr Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE 5-8 Drawer# SEC_Code Description QT'y Service Remark 5.3-0 JC96-04415A ELA-COVER TOP 1 SA 5.3-0 JC96-04415B ELA-COVER TOP 1 SA CLP-660N 5.3-0 JC96-04415C ELA-COVER TOP 1 SA CLP-660ND 5.3-1 JC63-01278A COVER-TOP 1 SA 5.3-2 JC72-01346D PMO-STACKER RX 1 SA 5.3-3 JC97-02847A MEA COVER-EXIT 1 SA 5.3-4 JC96-04416A ELA-OPE 1 SA 5.
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Exploded Views & Parts List 5.
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Exploded Views & Parts List OPE Unit Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code Description QT'y Service Remark 5.4-0 JC96-04416A ELA-OPE 1 SA 5.4-0 JC96-04416B ELA-OPE 1 SA CLP-660N 5.4-0 JC96-04416C ELA-OPE 1 SA CLP-660ND 5.4-1 JC63-01300A COVER-OPE 1 SA CLP-660 5.4-1 JC63-01300B COVER-OPE 1 SA CLP-660N 5.4-1 JC63-01300C COVER-OPE 1 SA CLP-660ND 5.4-2 JC64-00301A KEY-STOP 1 SA 5.4-3 JC64-00300A KEY-MENU 1 SA 5.
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Exploded Views & Parts List 18 17 13 12 10 19 8 18 16 0 19 7 14 13 11 15 9 3 5 4 6 20 2 1 5.
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Exploded Views & Parts List Front Cover Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code Description QT'y Service Remark 5.5-0 JC97-02846A MEA-COVER FRONT 1 SA 5.5-1 JC63-01274A COVER-FRONT 1 SA 5.5-2 JC61-01849A SUPPORT-PTB R 1 SA 5.5-3 JC61-01848A SUPPORT-PTB L 1 SA 5.5-4 6003-000196 SCREW-TAPTITE 14 SNA 5.5-5 JC66-01354A LEVER-PTB 2 SA 5.5-6 JC61-00038A SPRING ETC-GUIDE DEVE 2 SA 5.5-7 JC61-01050A BRACKET-P-COVER LOCK 1 SA 5.
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Exploded Views & Parts List 5.
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Exploded Views & Parts List Exit Cover Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code Description QT'y 5.6-0 JC97-02847A MEA-COVER EXIT 5.6-1 JC63-01289A COVER-EXIT 1 SA 5.6-2 JC63-01299A COVER-FUSER EXIT 1 SA 1 Service Remark SA 5.6-3 6003-000196 SCREW-TAPTITE 2 SA 5.6-4 JC75-00095A MEC-BRUSH ANTISTATIC 1 SA 5.6-5 JC63-01277A GROUND-EXIT 1 SA 5.
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Exploded Views & Parts List 5.
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Exploded Views & Parts List MP Tray Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code 5.7-0 JC97-02894A MEA-TRAY MP 5.7-1 JC63-01287A COVER-MP_TRAY 1 SA 5.7-2 JC63-01293A TRAY-ASF_INPUT 1 SA 5.7-3 JC66-01349A LINK-TRAY_MP_L 1 SA 5.7-4 JC66-01350A LINK-TRAY_MP_R 1 SA 5.7-5 JG66-40003A GEAR-PINION 1 SA 5.7-6 JC61-01043A GUIDE-_M_SIDE MP L 1 SA 5.
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Exploded Views & Parts List 5.
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Exploded Views & Parts List Frame Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code 5.8-0 JC96-04490A Description ELA UNIT-MAIN_FRAME QT'y 1 Service Remark SA CLP-660 CLP-610 5.8-0 JC96-04490B ELA UNIT-MAIN_FRAME 1 SA 5.8-1 JC96-04480A ELA UNIT-FRAME_BOTTOM 1 SA 5.8-2 JC61-01927A FRAME-LSU 1 SA 5.8-3 JC96-04488A ELA UNIT-DEVE_CRUM 1 SA 5.8-4 JC96-04479A ELA UNIT-FRAME_TOP 1 SA 5.8-6 JC96-04501A ELA UNIT-FUSER DRIVE 1 SA 5.
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Exploded Views & Parts List 5.
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Exploded Views & Parts List Feed Drive Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code 5.9-0 JC97-02854A MEA UNIT-FEED DRIVE 1 SA 5.9-1 JC66-01385A GEAR-RDCN FEED(79/39) 1 SA 5.9-2 JC66-01383A GEAR-RDCN FEED(43/23) 1 SA 5.9-3 JC66-01382A GEAR-RDCN FEED(35/22) 1 SA 5.9-4 JC66-01363A GEAR-DRV MAIN PICK-UP 1 SA 5.9-5 JC66-01384A GEAR-RDCN FEED(55/54) 1 SA 5.
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Exploded Views & Parts List 13 21 1 0 2 10 3 7 11 5 4 12 10 6 8 14 9 15 16 19 17 18 21 22 20 5.
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Exploded Views & Parts List Fuser Drive Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code Description QT'y Service Remark 5.10-0 JC96-04501A ELA UNIT-FUSER DRIVE 1 SA 5.10-1 JC61-01859A BRACKET-FUSER DRIVE L 1 SA 5.10-2 JC66-01371A GEAR-IDLE EXIT 2 SA 5.10-3 JC66-01393A GEAR-IDLE DEVE 1 SA 5.10-4 JC66-01392A GEAR-RDCN FU 1 SA 5.10-5 JC66-01368A GEAR-IDLE DEVE 1 SA 5.10-6 JC66-01386A GEAR- RDCN FU 1 SA 5.
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Samsung Electronics 15 15 30 3 11 27 32 9 25 10 7 28 43 62 8 14 2 4 12 23 15 24 13 1 5 30 27 0 32 26 30 25 8 15 6 15 57 14 22 58 18 16 59 21 15 20 34 44 47 15 31 16 47 16 19 45 33 17 48 34 16 51 50 49 41 15 30 60 47 53 36 42 46 52 30 54 16 55 29 38 15 15 35 56 59 40 16 61 15 37 39 Exploded Views & Parts List 5.
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Exploded Views & Parts List Fuser Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code Description QT'y 5.11-0 JC96-04495A ELA UNIT-FUSER LV,CLP-660 5.11-0 JC96-04496A ELA UNIT-FUSER HV,CLP-660 5.11-0 JC96-04544A ELA UNIT-FUSER LV,CLP-610 5.11-0 JC96-04545A ELA UNIT-FUSER HV,CLP-610 5.11-1 JC63-01312A COVER-FUSER_LOWER 5.11-2 JC61-01933A GUIDE-INPUT 1 SA 5.11-3 JC66-01417A LEVER-JAM_L 1 SA 5.11-4 JC66-01416A LEVER-JAM_R 1 SA 5.
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Exploded Views & Parts List Fuser Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code Description QT'y Service Remark 5.11-38 JC66-01406A GEAR-IDLE Z15 1 SA 5.11-39 JC66-01407A GEAR-IDLE Z39 1 SA 5.11-40 JC63-01309A GROUND-UPPER 1 SA 5.11-41 JC63-01307A GROUND-LOWER 1 SA 5.11-42 JC61-01929A HOLDER-CONNECTOR 1 SA 5.11-43 JC39-00667A HARNESS-FUSER DRAW_F,CLP-661 1 SA 220V 5.11-43 JC39-00668A HARNESS-FUSER DRAW_F,CLP-661 1 SA 110V 5.
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25 6 10 14 11 17 12 53 5-26 Service Manual 26 27 8 7 41 21 20 0 5 4 16 9 19 51 45 10 46 37 44 36 19 38 31 24 52 55 29 33 23 22 40 42 56 59 48 30 47 1 49 18 50 15 34 32 3 8 2 35 54 68 39 69 74 66 57 72 70 76 73 54 Exploded Views & Parts List 5.
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Exploded Views & Parts List PTB Unit Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code Description QT'y 5.12-0 JC96-04406A ELA UNIT-PTB SET_DUPLEX 5.12-1 6003-000196 SCREW-TAPTITE 7 SNA 5.12-2 6003-000282 SCREW-TAPTITE 19 SNA 5.12-3 6043-001097 PIN-SPRING 2 SNA 5.12-4 6107-001364 SPRING-CS 2 SNA 5.12-5 6107-001365 SPRING-CS 8 SNA 5.12-6 6107-001316 SPRING-ES 2 SNA 5.12-7 JC61-00699A BUSH-D6/L4 3 SNA 5.
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Exploded Views & Parts List PTB Unit Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code 5.12-44 JC66-00920A Description ROLLER-TENSION,PTB QT'y 1 Service Remark SNA 5.12-45 JC66-00922B ROLLER-TRANSFER 4 SNA 5.12-46 JC66-01089A SHAFT-P-LOCKBAR REAR 1 SNA 5.12-47 JC66-01322A GEAR-DUP DRIVE Z34 1 SNA 5.12-48 JC66-01323A GEAR-DUP IDLE Z33 1 SNA 5.12-49 JC66-01324A GEAR-DUP RDCN Z2923 1 SNA 5.12-50 JC66-01325A GEAR-DUP IDLE Z21 2 SNA 5.
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41 Samsung Electronics 14 42 41 21 10 12 40 1 18 39 16 22 20 15 19 27 6 17 24 7 9 11 8 13 37 11-6 11-5 11-3 42 38 11-7 36 11-2 11-1 11-4 35 23 39 5 28 25 30 31 40 29 23 2 41 32 4 43 0 33 42 34 26 3 41 Exploded Views & Parts List 5.
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Exploded Views & Parts List Cassette Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code Description QT'y Service Remark 5.13-0 JC96-04498A ELA HOU-UNIT_CASSETTE 1 5.13-1 JC97-02897A MEA UNIT-REGISTRATION 1 SA 5.13-2 JC97-02888A MEA-KNOCK_UP_PLATE 1 SNA 5.13-3 JC97-02887A MEA-GUIDE_EXETENSION 1 SNA 5.13-4 JC97-02889A MEA UNIT-GEAR_BASE 1 SNA 5.13-5 JC97-02893A MEA-GEAR PICKUP_MP 1 SNA 5.13-6 JC97-02885A MEA-COVER_CASSETTE 1 SNA 5.
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Exploded Views & Parts List Cassette Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code Description QT'y Service Remark 5.13-37 JC66-00764A ROLLER-IDLE FEED 2 SA 5.13-38 JC61-01274A SPRING ETC-ROLLER 2 SA 5.13-39 JC72-41191B PMO-BEARING SHAFT 2 SA 5.13-40 JC61-00699A BUSH-D6/L4 2 SA 5.13-41 6003-000196 SCREW-TAPTITE 10 SNA 5.13-42 6044-000125 RING-E 3 SA 5.
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8 35 32 33 0 Samsung Electronics (Top View) 34 31 30 7 9 3 36 14 11 12 15 38 10 13 39 16 17 18 37 26 1 21 19 25 20 18 2 22 24 19 4 6 23 (Bottom View) 22 27 29 29 28 5 Exploded Views & Parts List 5.
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Exploded Views & Parts List SCF Unit Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code Description QT'y Service Remark 5.14-0 JC96-04502A ELA HOU-UNIT_SCF 5.14-1 JC96-04019A ELA UNIT-IDLE_SCF 1 SA 5.14-2 JC97-02233A MEA UNIT-P/UP_HOUSING 1 SA 5.14-3 JC97-02691A MEA UNIT-GEAR_PICK_UP 1 SA 5.14-4 JC81-03458A AS-UNIT_FEED1 1 SA 5.14-5 JC96-02127A ELA HOU-CST SENSOR HAWK16 1 SA 5.14-6 JC97-01401A MEA UNIT-TERMINAL:TR 4 SA 5.
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Exploded Views & Parts List 28 29 25 27 16 1 26 0 21 17 20 3 11 18 12 15 19 13 14 24 14 2 10 22 23 7 4 9 8 5 6 5.
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Exploded Views & Parts List SCF Cassette Parts List SA : SERVICE AVAILABLE, SNA : SERVICE not AVAILABLE Drawer# SEC_Code Description QT'y Service Remark 5.15-0 JC96-04503A ELA HOU-UNIT-CASSETTE 1 SA 5.15-1 JC97-02844A MEA-UNIT_HOLDER PAD 1 SA 5.15-2 JC61-01220C FRAME-M_CASSETTE 1 SA 5.15-3 JC61-01227A GUIDE-M-PAPER SIZE 1 SA 5.15-4 JC61-01223A FRACKET-P-EXTENTION 1 SA 5.15-5 JC61-01224C GUIDE-M_EXTENSION CST 1 SA 5.15-6 JC64-00190B KNOB-M_REAR 1 SA 5.
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Samsung Electronics 1.8V 3.3V LPEC3 Engine Controller 2.5V(0.15A) 3.3V(0.15A) ISP1582 USB_device 3.3V (16MB,NOR) Flash MX29LV128MT NORFlash ADDR(1:11) DATA(0:7) I/O 3.3V 5V 24V CPU sysCMD(8:0) 1.2V 1.2V 5V to DC-DC(Core) 1.2V 1. @SYS_CLK=118.44Mhz (64bit,532MHz) SPGPXm Controller System + Video 1.3V 3.3V (64bit,533Mhz) RM7065C sysA D(63:0) Engine ADDR(1:23) DATA(0:15) 1.3 V nRST_LPEC3 ADDR(1:8) DATA(0:15) ADDR(1:23) DATA(0:15) 1.3V 1.3V 5V to DC-DC(Core) 3.
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6-2 1.8V 3.3V LPEC3 Engine Controller 2.5V(0.15A) 3.3V(0.15A) ISP1582 USB_device 3.3V (16MB,NOR) Flash MX29LV128MT NORFlash ADDR(1:11) DATA(0:7) nRST_LPEC3 ADDR(1:8) DATA(0:15) ADDR(1:23) DATA(0:15) I/O 3.3V 5V 24V Engine ADDR(0:24) DATA(0:15) 1.0V 1.0V 5V to DC-DC(Core) SOC E-PHY 3.3V BCM5241 @SYS_CLK=120Mhz (16bit,360MHz) MII SCL/SDA CHORUS3 Platform 3.3V M24C64 EEPROM SA(13:0) RESET 3.3V /0. 9V 1.
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Samsung Electronics Power Code OP PANEL TXD0 RXD0 DEBUG TXD RXD nRST_Panel nRST_ nDQS( :1) nDQS(0:1) DM(0:1 ) DDR_BA(0 DDR_ A(0:1) 1) nCS(0:3) nCS( DDR_nCAS, DDR_ CAS, CKE(0:3) CKE( _nRAS,n S,nWE SCL0/S DA SCL DA0 SODIMM MODULE DDR DATA DAT ADDR SMPS AC BCM5241 BCM52 24C64 nEN_SPS nE N_SPS_24V 24V E- PHY FDB +5V REGULATOR RE +1.0V .0V Control ENGINE ENGI NE ASIC AS 24V St Cmd Sts, Clk, k, Rdy SCF LPEC3 +3.3V +1.8V 1.
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6-4 Power Code DEBUG TXD0 RXD0 nDQS(0:7) DM(0:7 ) DDR_BA(0 A(0:1) 1) nCS(0:3) DDR_nCAS, CAS, CKE(0:3) SCL0/S DA0 _nRAS,nWE SODIMM MODULE RESET IC RM 70 7065C 65C 533M 33MHz MIPS nRESET nRE AC BCM5241 BCM52 24C64 SMPS n24V_enable n24 _enable E- PHY TX_EN TX_CLK LK TX_D(0:3 (0:3 ) RX_D(0:3) RX_ RX_CLK RX_ RX_ERR RX_ FDB FD +5V +3.3 V 24V +1.3 V +1.
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Samsung Electronics BELT CRUM (16) (6) 3pin 2pin Sens or(E xit) deve K Solenoi d 0.25A (5) (21) Engin e & Video Controller (MAIN BD) (20) (4) 5pin 4pin Temperature/ Humidity Sensor (3) (20) (2) (1) 30pin PANEL 2pin 2pin 7pin Connector Drawer PTB 14pin Temperature Sensor Solenoid(CST Pickup) 0.
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INL ET 2pi n AC 6-6 HVPS SMPS 2pi n AC 6pi n 1R (26) (23) (22) 30pin 1R 24pin 1R (2) (27) (25) (24) 3pi n AC Engine & Video Controller (MAIN BD) 6pi n 1R 28pin 2R Fuser 2 Lamp Board 10pin 2R 16pin 2R 18pin 2R LSU Unit Fuser System Diagram Connection Diagram(2) Service Manual Samsung Electronics
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5 4 3 2 1 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 AN_CTD1_S AN_CTD1_P PWM_CRLED_1 GND 5V AN_CTD2_S AN_CTD2_P PWM_CRLED_2 GND 5V Second Cassette Feeder SMPS FAN SMPS PTB CRUM CN8 PTB CTD SENSOR CTD sensor1 CN111 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 BAT_VBB nCCD_HOME PANEL_RXD nRST_PANEL PANEL_TXD nSENS_P_EXIT SENS_MP_EMPTY nSENS_FEED EN_ERASER_1 nSENS_P_EMPTY EN_ERASER_2 EN_ERASER_3 MP_CLUTCH EN_ERASER_4 nDETECT_CST GND GND GND GND GND GND GND GND GND CN14 HVPS2 CN7 FAN HEAT CONTR
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Reference Information 7 7. Reference Information This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the location space required when installing the printer. A definition of tests pages and Wireless Network information definition is also included. 7.1 Tools for Troubleshooting The following tools are recommended safe and easy troubleshooting as described in this service manual. • DVM(Digital Volt Meter) Standard : Indicates more than 3 digits.
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Reference Information 7.2 Acronyms and Abbreviations The table below explains the abbreviations and acronyms used in this service manual. Where abbreviations or acronyms are used in the text please refer to this table.
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Reference Information LCD Liquid Crystal Display RCP Remote Control Panel LED Light Emitting Diode ROM Read Only Memory LSU Laser Scanning Unit SCF/SCT MB Megabyte Second Cassette Feeder/Second Cassette Tray MHz Megahertz SMPS Switching Mode Power Supply MPBF Mean Prints Between Failure SPGP Samsung Printer Graphic Processor MPF/MPT Multi Purpose Feeder/Multi Purpose Tray SPL Samsung Printer Language NIC Network Interface Card SPL-C Samsung Printer Language-Color NPC Network
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Reference Information 7.3 Select a location for the printer • Leave enough room to open the printer trays, covers, and allow for proper ventilation.
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Reference Information 7.
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Reference Information 7.
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Reference Information View a point PCB, PBA Code & Chip position MODEL CLP-660N,ND CODE JC92-01870A Main PBA View a point PCB, PBA Code & Chip position MODEL CLP-610N,ND CODE JC92-01949A Main PBA Service Manual Samsung Electronics 7-7
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Reference Information View a point PCB,PBA Code & Chip position ,connector pin Qt'y MODEL CLP-660N,ND CODE JC44-00143A JC44-00142A FDB-MULTI_TRIAC V2,CLP-660 FDB-MULTI_TRIAC V1,CLP-660 View a point PCB,PBA Code & Chip position ,connector pin Qt'y MODEL 7-8 CLP-610N,ND CODE JC44-00153A JC44-00152A FDB-MULTI_TRIAC V2,CLP-610 FDB-MULTI_TRIAC V1,CLP-610 Service Manual Samsung Electronics
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Reference Information View a point housing pin (3pin) MODEL CLP-660N,ND CODE JC39-00667A Fuser_Drawer_frame_3p View a point housing pin (2pin) MODEL CLP-610N,ND CODE JC39-00668A Fuser_Drawer_frame_2p Service Manual Samsung Electronics 7-9
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Reference Information View a point PCB,PBA Code & Chip position MODEL CLP-660N,ND CODE JC92-01889A PBA SUB-RAM DIMM,128MB View a point PCB,PBA Code & Chip position MODEL 7-10 CLP-610N,ND CODE JC92-01923A PBA-RAM DIMM, DDR2 Service Manual Samsung Electronics
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Reference Information View a point LEVER-FUSER-FRAME (Y) MODEL CLP-660N,ND CODE JC66-01300A LEVER-FUSER-FRAME View a point LEVER-FUSER-FRAME (None) MODEL CLP-610N,ND CODE JC66-01300A LEVER-FUSER-FRAME Service Manual Samsung Electronics 7-11
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ELECTRONICS GSPN (Global Service Partner Network) North America : service.samsungportal.com Latin America : latin.samsungportal.com CIS : cis.samsungportal.com Europe : europe.samsungportal.com China : china.samsungportal.com Asia : asia.samsungportal.com Mideast & Africa : mea.samsungportal.com Samsung Electronics Co.,Ltd. August. 2007 Printed in Korea. VERSION NO. : 1.