Install Manual
Compressor Controller Installation Guide & Information
Compresor Controller Model CCR100 and CCR200
Please see the user manual (included as a digital link with your order at samcontrollers.com),
quick start guide and the installation videos for more installation information. Per O.S.H.A.
regulation 1910.147: The Control of Hazardous Energy Source (Lockout/Tagout), disconnect
and lockout the main power source for compressor(s). Display a sign in clear view at the main
power switch stating that the compressor is being serviced.
Installation Overview
Installing the Compressor Controller can be broken down to the following steps:
1. Cut an opening in an enclosure* to mount the compressor controller, temperature
sensor, power supply, buzzer and magnetic starter * / Solid State Relay (SSR) * /
Variable Frequency Drive (VFD) *.
2. Install the digital pressure sensor on the tank, often added to a tee where the original
pressure gauge is located.
3. Remove a bolt that attaches the pump head to the pump base and install the pump
temperature sensor much like a washer and reinstall the bolt.
4. Add an electrically operated unloader valve* if the unloader is operated mechanically or
if an existing electrically operated valve is present it can be used. (check for electrical
compatibility).
5. Add an electric valve* to the tank drain or if an existing electric valve is present it can be
used (check for electrical compatibility).
6. Connect and check the wiring.
* Components that are not included with the compressor controller kit and may be needed
Resources
Installation Video
https://compressorcontroller.com/resources/ins
tallation-video/
14 Step Guide & Walkthrough
https://compressorcontroller.com/resources/co
mpressor-controller-installation-quick-guide/
Vent / Unloader Valve Selection Guide
https://compressorcontroller.com/resources/un
loader-valve-selection-guide/
TechTalk Support Portal & Community
Post questions/comments with pictures to receive
feedback from the community and SAM Staff
https://techtalk.samcontrollers.com/c/air-compr
essor-controls
Connection and Wiring Diagrams
https://samcontrollers.com/download/compres
sor-controller-model-r-connection-and-wiring-d
iagrams/
Page 3 Compressor Controller Model CCR100
and CCR200
, a product by SAM Controllers
This document can be downloaded at:
samcontrollers.com/download/compressor-install-guide/