Install Manual

Compressor Controller Installation Guide & Information
Compresor Controller Model CCR100 and CCR200
connections and/or components which may come in contact with the operator. Contact with high powered electrical
equipment by a person could result in serious injury or death. Do not operate this unit with any of the safety controls
bypassed. This unit was designed with safety in mind. Never allow anyone to bypass, modify, or alter anything on this
unit. If any parts appear to be dysfunctional, do not operate the unit and immediately contact a qualified technician.
Do not operate or install any components rated less than the maximum operating pressure of the air compressor. The
pressurized spray from the drain valve, unloader valve and air compressor can cause serious injury or death if
sprayed at people, animals, or any living thing. It can inject air and/or harmful particles and chemicals into the skin
and other soft tissues, and this can cause serious injury or death. If an accident occurs and the spray appears to
have penetrated the skin, even if the injury appears to be minor, seek medical care immediately. Do not treat as a
simple cut. Be prepared to tell a physician what particles and/or chemicals you are using. For treatment instructions,
have your physician contact the nearest regional poison information center for more information. Unplug or
disconnect unit before cleaning or servicing. To help prevent the risk of injury or death as a result of shock or
electrocution or entanglement while this product is being cleaned, serviced, or repaired, electrical power must be
removed. Unplug or disconnect the power cord or “lock out” the switch box that supplies power. For more details,
please refer to U.S. Department of Labor, Occupational Safety and Health Administration, Regulation 29 CFR
1910.147, Control of Hazardous Energy Source (lockout/tagout). Only qualified personnel should attempt any
electrical repairs or troubleshooting on the equipment. Serious injury or death could result from improper repairs
and/or trouble shooting. Never modify or alter this unit. For your own safety as well as others, never allow this unit to
be altered or modified. Modifying or altering equipment to operate in a fashion other than its original design may
cause serious injury or death. Never exceed the factory pressure or temperature rating of the system. Be sure that all
accessory equipment and system components meets or exceeds the pressures, specifications and temperatures of
this unit.
Do not operate unit with damaged or worn hoses, fittings, clamps, or spuds. Always check the connection hose,
control hoses, fittings, clamps, and spuds prior to operation. Replace all damaged or worn items with one which
meets or exceeds the specifications of the original equipment. The use of an improper hose, fitting, clamp, or spud
may cause the hose, fitting, clamp, or spud to rupture which could result in serious injury or death or damage to
property. Do not repair damaged hoses or fittings. Replace all damaged hoses and/or fittings with ones which meet or
exceed the specifications of the original equipment. Do not use the hose if cuts, leaks, abrasions, bulges, or coupling
damage is evident. Never remove any hose or fitting while the unit is on. The risk of fluid injection is present.
Do not operate near flammable or combustible materials. This product is not intended for use in locations where fire
or explosion hazards may exist due to the presence of flammable vapors, liquids or gases, or combustible dusts or
fibers. Do not remove any air line or receiver connections before relieving air pressure in the entire air system and
receiver tank(s). Always relieve the air pressure in the entire system and in the receiver tanks before removing any air
lines or receiver connections. Do not operate at pressures, temperatures and rotational speeds in excess of the air
compressor and connected equipment manufacturers recommendations.
Have the receiver tank(s) inspected for corrosion and/or damage periodically. Always ensure that the tanks are
drained daily or after each use. If the receiver or any air lines develop leaks, immediately replace them. There is a
risk of a violent tank or air line explosion which can cause damage to property and can injure or kill people nearby. All
pressure vessels should be inspected once every year or more often depending on use. To find your state pressure
vessel inspector, look under Division of Labor and Industries in the government section of a phone book. Never make
modifications, weld, drill into, or attempt any repairs to compressor tanks. If modifications are necessary, take the
tank to an A.S.M.E. certified coded pressure vessel shop that can perform these modifications. The shop will need an
ASME “R” stamp. Never make adjustments and/or parts substitutions to alter the factory set operating pressures,
temperatures, and volumes. Do not use in flammable or combustible atmosphere. This product is not intended for
use in locations where fire or explosion hazards may exist due to the presence of flammable vapors, liquids or gases,
or combustible dusts or fibers. Do not permit untrained personnel to maintain or make repairs on this unit. Only
Page 11  Compressor Controller Model CCR100  and CCR200  , a product by SAM Controllers
This document can be downloaded at:  samcontrollers.com/download/compressor-install-guide/