CST 65 / 85 / 100 MODULO OPERATING INSTRUCTIONS
Declaration of conformity The undersigned manufacturer: SAINT - GOBAIN ABRASIVES S.A. 190, BD J.F.
CST OPERATING INSTRUCTIONS AND SPARE PARTS LIST 1 Basic Safety Instructions 6 1.1 Symbols 1.2 Machine plate 1.3 Safety instructions for particular operating phases 6 7 7 2 Machine description 8 Short description Purpose of use Layout Technical Data 8 8 8 10 2.1 2.2 2.3 2.4 3 3.1 3.2 3.3 3.4 3.5 4 4.1 4.2 4.3 5 5.1 5.2 5.
1 Basic Safety Instructions The CST is exclusively designed for the cutting of construction products mainly on construction sites. Uses other than the manufacturer's instructions shall be considered as contravening the regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne entirely by the user.
1.2 Machine plate Important data can be found on the following plate located on the machine: Machine Model Machine type 1.3 Machine Code Serial number Year of production Weight Power Safety standard Maximum blade diameter Bore diameter Blade speed Safety instructions for particular operating phases Before commencing work • Before commencing work, make yourself familiar with the working environment at the place of use.
2 Machine description Any modification, which could lead to a change in the original characteristics of the machine, may be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity with the safety regulations. 2.1 Short description The CST block saw is designed for durability and high performance for onsite wet and dry cutting operations of a wide range of masonry, refractory and natural stone products.
Frame (2) Built in aluminium profile, the frame is light and resistant. The welded-steel side of the machine ensure that the axles are parallel to the table. The axle assembly can also be tilted until 45º to make bevel cuts. The head axles (3) made of aluminium, guide the cutting head over the table. The head consoles (4) ensure the parallelism of the two axles, and rigidity of the assembly.
2.4 Technical Data Electric motor protection IP54 Max.
CST100 Code Power Tension Cutting length Rotation speed of the blade Length Width Height (with feet) Height (without feet) Water pan capacity Weight (total) Weight (with water) 70184620024 2,2 kW 230V 1~ 134 kg 169 kg 70184620270 2,2 kW 115V 1~ 1000 mm 3000 min-1 1680 mm 660 mm 1550 mm 905 mm 35 l 134 kg 169 kg 70184620273 3 kW 400V 3~ 136 kg 171 kg 11
3 Assembly and commissioning The machine is delivered fully equipped (although without diamond blade) and is ready for operation after assembly of the blade and the handles, and connection to the appropriate power supply. 3.1 Tool assembly Only NORTON blades with a maximum diameter of 350 mm can be used with the CST. All tools used must be selected with regard to their maximum permitted cutting speed for the machine’s maximum permitted rotation speed.
3.5 Water cooling system Fill the water pan with clean water to approximately 2cm from top (ensure that bottom of pump is fully immersed in water). Use the pump switch so you can use the pump. Open water-tap at blade guard (note that handle on water-tap should be in line with water-flow). Ensure that water is flowing freely in the circuit and is delivered adequately to both sides of the blade, as insufficient water supply may result in premature failure of the diamond blade.
4 Transport and storing 4.1 Securing for transport Before transporting or lifting the machine, always remove the blade and empty the water pan. Also lock the cutting head on the axles. To do so, move the head so, that the screw (1) is facing the hole (2). Then tighten the screw until it enters the hole and prevent the cutting head from moving. 4.2 Transport procedure The machine can be moved on a flat surface using its wheels. You must first fold away the feet. Two operators are required for this.
5 Operating the machine 5.1 Site of work 5.1.
5.3 • General advice for the cutting Material weighting under 30 kg and having dimensions smaller than 650x660x220mm for the CST65, 850x660x220mm for the CST85, 1000x660x220mm for the CST100 can be cut with the machine. • Before commencing work make sure tools are firmly seated! • Select the right tools as recommended by the manufacturer depending on the material to be worked, the working procedure (dry or wet cut) to be carried out and the required efficiency.
6 Maintenance and servicing Whole machine After a damage After a fault Every week End of the day or more often if required During the changing of tool Begin of the day To ensure a long-term quality from the cutting with the CST, please follow the maintenance plan below: Visual control (general aspect, watertightness) Clean Flange and blade fixing devices Clean Motor cooling fans Clean Water pump Clean Water pan Clean Cutting table Clean Water hoses and nozzles Clean Water pump filter
7 7.1 Faults: causes and cures Fault-finding procedures Should any fault occur during the use of the machine, turn it off, and isolate it from the electrical supply. Any works dealing with the electrical system or supply of the machine can only be carried out by a qualified electrician. 7.
Circuit diagram 230V Motor 19
115V Motor 20
400V Motor 21
7.3 Customer service When ordering spare parts, please mention: • The serial number (7 digits). • The code of the part. • The exact denomination. • The number of parts required. • The delivery address. • Please indicate clearly the means of transportation required such as "express" or "by air". Without specific instructions, we will forward the parts through the means which seem appropriate to us --- but which is not always the quickest way. Clear instructions will avoid problems and faulty deliveries.
Guarantee can be claimed and technical support obtained from your local distributor where machines, spare parts and consumables can be ordered as well: Benelux and France: United Kingdom From Saint-Gobain Abrasives S.A. Saint-Gobain Abrasives Ltd. Free telephone numbers: Doxey Road Belgium : 0 800 18951 Stafford France: 0 800 90 69 03 ST16 1EA Holland: 0 8000 22 02 70 Tel : 0845 602 6222 e-mail: sales.nlx@saint-gobain.com Free fax : 0800 622 385 e-mail : nortondiamonduk@saint-gobain.
SAINT-GOBAIN ABRASIVES 190, Bd. J. F. Kennedy L-4930 BASCHARAGE LUXEMBOURG Tel.: ++352 50401-1 Fax: ++352 501633 e-mail: sales.nlx@saint-gobain.com www.construction.norton.eu 29.09.
