OPERATORS AND PARTS MANUAL NO. 04-01-9100 FOR 9100 SERIES “BOSS” REAR UNLOAD FORAGE BOX TRUCK AND TRAILER MODELS: 9122 9126 9130 9136T 9124 9128 9130T DO NOT OPERATE EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND UNDERSTOOD. MANUFACTURED BY County Hwy. A West P.O. Box 405 Dorchester, Wisconsin 54425-0405 Phone 715-654-5132 • FAX 715-654-5513 1-800-325-9103 www.meyermfg.com E-mail: sales@meyermfg.
TABLE OF CONTENTS TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 MANUFACTURER’S WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY PRECAUTIONS . . . .
NEW MEYER REAR UNLOAD FORAGE BOX 01/01/00 MANUFACTURER’S WARRANTY I. The “Product Registration & Inspection Certificate” along with the original billing invoice “Owners Registration Form” must be completed in full and promptly returned to Meyer Mfg. Corp. for this warranty to become both valid and effective. All warranties on New Meyer Forage Boxes shall apply only to the original retail customer from an authorized Meyer Mfg. Corp. dealership. II.
INTRODUCTION Congratulations on your purchase of a new Meyer Rear Unload Forage Box. Undoubtedly you have given much consideration to your purchase and we’re proud that you have selected Meyer. Pride in craftsmanship, engineering and customer service have made Meyer products the finest in the farm equipment industry today.
SAFETY PRECAUTIONS THIS SYMBOL IS USED TO CALL ATTENTION TO INSTRUCTIONS CONCERNING PERSONAL SAFETY. BE SURE TO OBSERVE AND FOLLOW THESE INSTRUCTIONS. TAKE TIME TO BE CAREFUL! WARNING: BEFORE ATTEMPTING TO OPERATE THIS FORAGE BOX, READ AND STUDY THE FOLLOWING SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THE FORAGE BOX, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.
SAFETY FIRST D E H A F Decals Illustrated On Pages 7 - 8 C B E G CAUTION: READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL. KEEP THESE DECALS CLEAN AND REPLACE ANY LOST OR DESTROYED DECALS. BECOME FAMILIAR WITH ALL TRUCK OR TRACTOR AND FORAGE BOX CONTROLS.
SAFETY FIRST The Meyer Forage Box is manufactured with operator safety in mind. Located on the forage box are various decals to aid in operation and warn of danger or caution areas. Pay close attention to all decals on the forage box. DO NOT REMOVE ANY DECALS. IF DECALS ARE LOST, DAMAGED OR IF FORAGE BOX IS REPAINTED, REPLACE DECALS. REMEMBER: DECALS ARE FOR YOUR PROTECTION AND INFORMATION.
DECAL H. PART NO. 46-9100-3 PRE-OPERATION GENERAL WARNING: DO NOT OPERATE UNTIL ALL SHIELDS AND GUARDS ARE IN PLACE AND SECURELY FASTENED. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. Whenever adjusting, cleaning, lubricating or otherwise servicing this forage box, you must shutoff and lockout power to the box. Because this box can be truck mounted or powered by a tractor, methods vary.
HYDRAULIC HOOKUP START UP AND STOPPING Connect hydraulic pressure lines from the hydraulic power supply (Wet kit) to the pressure and return lines as illustrated on figure 1. The pressure relief on the wet kit pump must be adjusted to have 3500 PSI to the system under load. A gauge has been provided (Serial #0891231 & later) to provide an easy reference for pressure. Do not exceed 3500 PSI as motor failure could result.
TRANSPORTING WARNING: (TRACTOR POWERED) INSTALL A SMV EMBLEM ON REAR OF FORAGE BOX FOR TRANSPORTING ON ROADWAYS. KEEP THIS EMBLEM CLEAN AND BRIGHT. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. Be sure and observe that the rear discharge door is latched closed before traveling on roadways. If you will travel on public roads you must know all rules governing such operation. This will include lighting and brake requirements in addition to traffic rules.
REAR UNLOAD OPERATION Whenever adjusting, cleaning, lubricating or otherwise servicing this forage box, you must shutoff and lockout power to the box. Because this box can be truck mounted or powered by a tractor, methods vary. On truck mounted units, the connection between the PTO and box is permanently installed and not intended to be disconnected.
WARNING: DO NOT STEP UP ON ANY PART OF THE FORAGE BOX AT ANY TIME. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. The unloading process described is to be performed by the operator alone. This will eliminate unexpected “start-ups” and minimize other hazards that could result by more than one person in control. If the forage box should become clogged, shut off all power to the forage box and wait for all motion to stop. Shut off and lockout power. Then clean out the machine.
L4 BOTH SIDES L3 L5 L2 L1 L5 L3 LUBRICATION DIAGRAM --13-- 9100 Rear Unload
LUBRICATION WARNING: SHUT OFF AND LOCK OUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. DAILY LUBRICATION (every 8-10 loads) L1 Oil (3) roller chains on apron drive. This is done by opening the ball valve on the gravity oiler while unloading, once per day. WARNING: DO NOT STAND BEHIND UNIT WHILE PERFORMING THIS OPERATION. L2 Refill the gravity oiler at the beginning of each day.
ADJUSTMENTS WARNING: SHUT OFF AND LOCK OUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. A1 Correct tension on the apron chains is when the apron chain slat is 1/8” to 1/4” off the return slides (three feet from the front of the box). To tighten chains, tighten the adjuster bolts at each end of the front sprocket shafts. Each apron chain has its own sprocket shaft.
REPAIR PARTS GEARBOX & CHAIN DRIVE 9100 Rear Unload --16--
GEARBOX & CHAIN DRIVE KEY PART NO. DESCRIPTION 1 55-0122 Hydraulic Motor 2 25-8202 Motor Bracket 3 14-0044 2" Pillow Block Bearing 4 10-0091 Sprocket, 120B30, 2” Bore, ½” Key 5 10-0090 Sprocket, 120B9, 1-1/2” Bore, ½” Key 6 11-0133 #120-50 Roller Chain 7 805-0063-Z Washer, 5/8” Flat 8 851-6311-2.
HYDRAULIC PLUMB TO THE FRONT 9100 Rear Unload --18--
KEY PART NO. DESCRIPTION 1 55-0122 9100 Hydraulic Motor 2 55-0130 #59-16-12 Female Swivel Fitting 3 55-0007-B 3/4" Check Valve 4 55-0027 3/4 x 90 Degree Elbow 5 55-0138 3/4" Hydraulic Pipe x 233" (9122) 55-0124 3/4" Hydraulic Pipe x 252" (9124/26/28/30/36) 6 55-0079 3/4" Black Steel Tee Fitting 7 55-0081 3/4" Steel Plug 8 851-3816-2Z 3/8-16 x 2" M.B. Zinc 9 815-3816-Z 3/8-16 Nylon Insert Locknut 10 851-5013-2Z 1/2-13 x 2" M.B.
APRON 9100 Rear Unload --20--
APRON KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. 23-0103-2 23-0103-1 701-.75-1.75-16 701-.75-1.75-18 701-.75-1.75-20 24-8206 25-8201 10-0092-1 13-0020 25-8200 851-3816-1Z 23-0103-1 11-0107 11-0107-K 11-0125 11-0125-K 11-0134 11-0134-K 11-0135 11-0135-K 11-0136 11-0136-K 11-0137 11-0137-K 11-0142 11-0142-K 11-0107-2 11-0160-1-2 11-0107-6 11-0107-5 11-0107-3 11-0160-1-1 810-5013-Z 14-0041 30-0002 23-0101 851-5013-1.
9100 MAIN BODY (1 of 2) 9100 Rear Unload --22--
9100 MAIN BODY (1 OF 2) KEY 1 2 3 4 5 6 7 8 9 10 11 12 NS NS NS NS NS NS NS NS NS NS NS NS PART NO. 100-8031 100-8030 100-8029 100-8027 100-8028 100-8026 100-8025 49-0089 100-8050-2 33-0045 100-8050 100-8050-1 851-5013-1.5Z 810-5013-Z 49-0093 25-8027-1 25-8119-1 25-8132-1 25-8028-1 709-48-254.5 709-48-286.5 709-48-302.5 709-48-334.5 709-48-350.5 709-48-430.5 709-48-471.
9100 MAIN BODY (2 OF 2) 9100 Rear Unload --24--
9100 MAIN BODY (2 OF 2) NS NS 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 NS 25-8259 25-8259-S 851-2520-.75Z 815-2520-Z 25-8252 25-8252-S 24-8202 25-8008 49-0090 24-8204-3 24-8205-3 24-8203 25-8220-1 25-8024-1 25-8140-1 25-8203-1 24-8201-1 24-8209-1 49-0100 25-8212 851-3816-1.
FRONT AIR HOOK-UP & FRONT FOLD DOWN EXTENSION 9100 Rear Unload --26--
FRONT AIR HOOK-UP & FRONT FOLD DOWN EXTENSION KEY PART NO.
REAR DOOR 9100 Rear Unload --28--
REAR DOOR KEY PART NO. DESCRIPTION 1 851-5013-2.5Z 1/2-13 x 2.5 Hex Head Machine Bolt 2 828-0050-Z 1/2" SAE Flat Washer 3 100-8012-7 Backgate Latch 4 814-5013-Z 1/2-13 Center Locknut 5 851-2520-.75Z 1/4-20 x 3/4" M.B.
OPTIONAL DOUBLE DOOR 9100 Rear Unload --30--
OPTIONAL DOUBLE DOOR KEY PART NO.
ROLLER CHAIN OILER KEY PART NO.
HIGHWAY TRANSPORT LIGHTS KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 13A 13B 14 15 PART NO.
9100 OPTIONAL GRAIN KIT 9100 Rear Unload --34--
9100 OPTIONAL GRAIN KIT KEY 1 2 3 4 5 PART NO. 25-8060 25-8061 124 323 10-0001 6 7 8 9 23-0099 851-3816-2Z 15-0006-1 15-0006-2 15-0006 10 11 12 13 815-3816-Z 25-8062 25-8027 49-0089 13A 33-0049 14 15 49-0087 25-8078 25-8178 16 25-8079 25-8179 17 18 19 20 49-0036 49-0035 25-8067-1 52-0005-2 52-0005-6-1 21 100-8013-6 DESCRIPTION Grain Kit Main Body Grain Kit Gate Weldment 1" Pillow Block Bearing 1" Lock Collar Sprocket 50B13, 1" Bore, 1/4" Keyway Gate Shaft 1" x 32" 3/8-16 x 2" M.B.
GATE DELAY PACKAGE (#8100 - GATE) SN #0791233 & LATER GATE DELAY INSTRUCTIONS & ADJUSTMENTS The purpose of the gate delay system is to hold the rear swinging gate in the open position until the apron has cleaned all of the forage out of the box. By adjusting the flow control the speed in which the gate closes can be regulated. When the flow control is properly adjusted the gate will slowly close as the remainder of the forage is being unloaded.
GATE DELAY PACKAGE (#8100 - GATE) SN #0791233 & LATER KEY PART NO. DESCRIPTION QTY.
GATE DELAY PACKAGE (#8100-GATE) GGA GATE DELAY INSTRUCTIONS & ADJUSTMENTS The purpose of the gate delay system is to hold the rear swinging gate in the open position until the apron has cleaned all of the forage out of the box. By adjusting the flow control the speed in which the gate closes can be regulated. When the flow control is properly adjusted the gate will slowly close as the remainder of the forage is being unloaded.
MEYER FORAGE BOX “MAINTENANCE RECORD” Model No. ____________________ Serial No.
9100 TRAILER TIRE WHEEL TORQUE • • • • • • Clean adjoining surfaces Start nuts to bring wheel and brake drum flush to hub mounting surface. Avoid brake drum and/or wheel binding on hub. Install remaining wheel nuts. Torque to 50 ft-lbs. Then re-torque to 450-500 ft-lbs (22mm) or 265 ft-lbs (3/4”). Re-torque wheel nuts after 50-100 miles. Check wheel nut torque every 10,000 miles and re-torque as necessary. TIRE INFLATION 9100 Rear Unload TIRE SIZE PSI 11R-22.5 105 Max. Cold 425/65x22.5 120 Max.
“SPECIFICATIONS” DIMENSIONS Inside Length Inside Height w/out ext. Inside Height w/ext. Overall Length Overall Width Overall Height w/out ext. (Top of Gate) Overall Height w/ext. (Top of Gate) Overall Side Height-No ext./ext. Stringer Width (Truck Mount) Capacity (Struck Level) cu. Ft. w/out ext. Capacity (Struck Level) cu. Ft. w/ext.
“SPECIFICATIONS” Automatic Rear Door Latching Front Gate Viewing Window Semi-Automatic Roller Chain Oiler Rear Lights, Marker Lights & D.O.T. Tape Personalized Farm Name on Sides OPTIONS 14" Removable Side Extensions Double Center Opening Doors Grain Kit (Top Pivot Door Only) Truck Mount Kit w/steel Fenders Factory Installation of Truck Mount Kit TARP SYSTEMS Front to Back Scissors Tarp (Electric) Side to Side Roll Tarp (Electric) TRUCK MOUNT MODELS STD. STD. STD. STD. STD. TRAILER MODELS STD. STD.
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