OPERATOR’S AND PARTS MANUAL NO. PB-9100 FOR 9100 SERIES MEYER “BOSS” REAR UNLOAD FORAGE BOX TRUCK AND TRAILER MODELS: 9122 9126 9130 9136T 9124 9128 9130T 9140T DO NOT OPERATE EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND UNDERSTOOD. MANUFACTURED BY Meyer Mfg. Corp. 6990633 (1-13) 06/2014 County Hwy. A West P.O. Box 405 Dorchester, Wisconsin 54425-0405 Phone 715-654-5132 • FAX 715-654-5513 1-800-325-9103 www.meyermfg.com E-mail: sales@meyermfg.com Printed in U.S.A.
INTRODUCTION Congratulations on your purchase of a new Meyer Rear Unload Forage Box. Undoubtedly you have given much consideration to your purchase and we’re proud that you have selected Meyer. Pride in craftsmanship, engineering and customer service have made Meyer products the finest in the farm equipment industry today. There is no substitute for quality. That is why thousands of people like you have purchased Meyer farm equipment.
PRE-DELIVERY & DELIVERY CHECK LIST 8100 / 9100 Check List Meyer Manufacturing Corporation Phone: 715-654-5132 • Toll-Free: 1-800-325-9103 • P.O. Box 405 • Dorchester, WI 54425 This Pre-Delivery & Delivery Check List must be gone through by the Selling Party and the Customer to validate the Owner’s Registration Form.
Meyer Manufacturing Corporation 574 West Center Avenue Dorchester, WI 54425 Phone. 1-800-325-9103 Fax: 715-654-5513 Email: sales@meyermfg.com Website: www.meyermfg.
TABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 HOW TO READ YOUR SERIAL NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 PRE-DELIVERY & DELIVERY CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 MANUFACTURER’S WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MANUFACTURER’S WARRANTY NEW MEYER REAR UNLOADFORAGE BOX 01/01/00 I. The “Product Registration & Inspection Certificate” along with the original billing invoice “Owners Registration Form” must be completed in full and promptly returned to Meyer Mfg. Corp. for this warranty to become both valid and effective. All warranties on New Meyer Forage Boxes shall apply only to the original retail customer from an authorized Meyer Mfg. Corp. dealership. II.
SAFETY PRECAUTIONS THIS SYMBOL IS USED TO CALL ATTENTION TO INSTRUCTIONS CONCERNING PERSONAL SAFETY. BE SURE TO OBSERVE AND FOLLOW THESE INSTRUCTIONS. TAKE TIME TO BE CAREFUL! Observe all applicable traffic laws when transporting on public roadways (where legal to do so). Check local laws for all highway lighting and marking requirements. Tractor Models: Always install a SMV emblem on forage box for transporting on roadways and keep this emblem clean and bright.
SAFETY FIRST CAUTION: READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL. KEEP THESE DECALS CLEAN AND REPLACE ANY LOST OR DESTROYED DECALS. BECOME FAMILIAR WITH ALL TRUCK AND TRACTOR AND FORAGE BOX CONTROLS.
SAFETY FIRST The Meyer Forage Box is manufactured with operator safety in mind. Located on the forage box are various decals to aid in operation and warn of danger or caution areas. Pay close attention to all decals on the forage box. DO NOT REMOVE ANY DECALS. IF DECALS ARE LOST, DAMAGED OR IF FORAGE BOX IS REPAINTED, REPLACE DECALS. REMEMBER: DECALS ARE FOR YOUR PROTECTION AND INFORMATION.
DECAL H. PART #46-9100-3 DECAL L. PART #46-8500-7 DECAL K. PART #46-9100-4 DECAL J. PART #46-0001-26 PRE-OPERATION GENERAL Whenever adjusting, cleaning, lubricating or otherwise servicing this forage box, you must shutoff and lockout power to the box. Because this box can be truck mounted or powered by a tractor, methods vary. On truck mounted units, the connection between the PTO and box is permanently installed and not intended to be disconnected.
LIGHT HOOKUP A 7 pin electrical socket is provided to plug the electrical control plug from your truck or tractor. See figure 1. This will operate signal, tail, clearance and brake lights. Depending on make and model of truck, it may be necessary to install a light converter. (Meyer part #56-0028). Converter allows signal lights and brake lights to operate according to DOT lighting.
TRANSPORTING WARNING: (TRACTOR POWERED) INSTALL A SMV EMBLEM ON REAR OF FORAGE BOX FOR TRANSPORTING ON ROADWAYS. KEEP THIS EMBLEM CLEAN AND BRIGHT. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. Be sure and observe that the rear discharge door is latched closed before traveling on roadways. If you will travel on public roads you must know all rules governing such operation. This will include lighting and brake requirements in addition to traffic rules.
REAR UNLOAD OPERATION Whenever adjusting, cleaning, lubricating or otherwise servicing this forage box, you must shutoff and lockout power to the box. Because this box can be truck mounted or powered by a tractor, methods vary. On truck mounted units, the connection between the PTO and box is permanently installed and not intended to be disconnected.
WARNING: DO NOT STEP UP ON ANY PART OF THE FORAGE BOX AT ANY TIME. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. The unloading process described is to be performed by the operator alone. This will eliminate unexpected “startups” and minimize other hazards that could result by more than one person in control. If the forage box should become clogged, shut off all power to the forage box and wait for all motion to stop. Shut off and lockout power. Then clean out the machine.
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LUBRICATION WARNING: SHUT OFF AND LOCK OUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. DAILY LUBRICATION (every 8-10 loads) L1 Oil (3) roller chains on apron drive. This is done by opening the ball valve on the gravity oiler while unloading, once per day. WARNING: DO NOT STAND BEHIND UNIT WHILE PERFORMING THIS OPERATION. L2 Refill the gravity oiler at the beginning of each day.
LUBRICATION DIAGRAM - 17 - 9100 Rear Unload
ADJUSTMENTS WARNING: SHUT OFF AND LOCK OUT POWER BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. A1 Correct tension on the apron chains is when the apron chain slat is 1/8” to 1/4” off the return slides (three feet from the front of the box). To tighten chains, tighten the adjuster bolts at each end of the front sprocket shafts. Each apron chain has its own sprocket shaft.
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REPAIR PARTS GEARBOX & CHAIN DRIVE 9100 Rear Unload - 20 -
GEARBOX & CHAIN DRIVE KEY PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 16B 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 55-0122 25-8202 14-0044 10-0091 10-0090 11-0133 805-0063-Z 851-6311-2.
HYDRAULIC PLUMB TO THE FRONT 9100 Rear Unload - 22 -
HYDRAULIC PLUMB TO THE FRONT KEY PART NO.
APRON (1 OF 2) 9100 Rear Unload - 24 -
APRON (1 0F 2) KEY PART NO. DESCRIPTION 1 2 3 23-0103-2 23-0103-3 701-.75-1.75-16 701-.75-1.75-18 701-.75-1.
APRON (2 OF 2) 9100 Rear Unload - 26 -
APRON (2 OF 2) KEY PART NO. DESCRIPTION 12 13 14 15 16 17 18 19 20 21 11-0107-6 11-0107-5 11-0107-3-D 11-0160-1-1-D 810-5013-Z 14-0041 30-0002 23-0101-HD 851-5013-1.
9100 MAIN BODY (1 OF 3) NOTE: All extensions are available in either screen or solid panel. Front extension is standard as a solid fold down. See page 34 for fold down hinged front extension.
9100 MAIN BODY (1 OF 3) KEY PART NO. DESCRIPTION 1 100-8031 100-8030 100-8029 100-8027 100-8028 100-8026 100-8025 100-8036 49-0089 100-8050-2 33-0049 100-8050 100-8050-1 851-5013-1.5Z 810-5013-Z 49-0093 25-8027-1 25-8119-1 25-8132-1 25-8028-1 709-48-254.5 709-48-287 709-49-302.5 709-49-334.5 709-49-350.5 709-49-382.5 709-49-431.5 709-49-471.
9100 MAIN BODY (2 OF 3) NOTE: All extensions are available in either screen or solid panel. Front extension is standard as a solid fold down. See page 34 for fold down hinged front extension.
9100 MAIN BODY (2 OF 3) KEY PART NO. DESCRIPTION NS NS NS NS NS NS NS NS NS NS NS NS NS NS 13 14 15 25-8052 25-8052-S 25-8053 25-8053-S 25-8251 25-8251-S 25-8255 25-8255-S 25-8257 25-8257-S 25-8259 25-8259-S 25-8263 25-8263-S 851-2520-.75Z 815-2520-Z 25-8252 8252-S 25-8264 25-8264-S 25-8265 25-8265-S 25-8253 25-8253-S 24-8202 25-8008 49-0090 24-8204-3 24-8205-3 24-8203 25-8220-1 25-8024-1 25-8140-1 25-8203-1 24-8201-1 24-8209-1 49-0100 49-0092 25-8212 851-3816-1.
9100 MAIN BODY (3 OF 3) NOTE: All extensions are available in either screen or solid panel. Front extension is standard as a solid fold down. See page 34 for fold down hinged front extension.
9100 MAIN BODY (3 OF 3) KEY PART NO.
FRONT AIR HOOK-UP & FRONT FOLD DOWN EXTENSION 9100 Rear Unload - 34 -
FRONT AIR HOOK-UP & FRONT FOLD DOWN EXTENSION KEY PART NO.
REAR DOOR 9100 Rear Unload - 36 -
REAR DOOR KEY PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 851-5013-2.5Z 805-0050-Z 100-8012-7 814-5013-Z 851-2520-.75Z 49-0086 25-8005-2 100-8055 100-8056 100-8015-1 100-8017-1 100-8055-2 100-8056-1 851-5013-Z 851-5013-1.5Z 100-8012-15 100-8013-6 815-5013-Z 810-2520-Z 100-8062 1/2-13 x 2.5 Hex Head Machine Bolt 1/2” Flat Washer Backgate Latch 1/2-13 Center Locknut 1/4-20 x 3/4” M.B.
OPTIONAL DOUBLE DOOR 9100 Rear Unload - 38 -
OPTIONAL DOUBLE DOOR KEY PART NO.
HIGHWAY TRANSPORT LIGHTS 9100 Rear Unload - 40 -
HIGHWAY TRANSPORT LIGHTS KEY PART NO.
TRAILER LIGHTING 9100 Rear Unload - 42 -
TRAILER LIGHTING KEY PART NO. DESCRIPTION 1 2 3 4 5 56-0023-LED 56-0024-LED 56-0026 56-0025-LED 56-0076-2 56-0026 56-0076-1 56-0036-LED 56-0075-2 56-0075-1 56-0078 56-0077-3 56-0077-2 56-0077-1 46-8100-4 LED Amber Clearance Light LED Red Clearance Light 2.5” Round Grommet LED Amber Marker Light 2.5” Round Grommet (Trailer Models) 2.5” Round Grommet (Truck Mount Models) 2.5” Red LED Marker Lamp (Trailer Models) 2.
TRAILER SUSPENSION 9100 Rear Unload - 44 -
TRAILER SUSPENSION KEY PART NO. DESCRIPTION QTY.
WHEEL END PARTS 9100 Rear Unload - 46 -
WHEEL END PARTS KEY PART NO. DESCRIPTION 0 75-2410-1-1-1 75-2410-1-1-1-L 75-2410-1-1 75-2410-1-1-L 75-2410-1-HD-2 75-0223-10 75-0223-10-L 75-2410-1-1-1-4 75-2410-1-1-1-5 75-2410-1-1-1-6 75-2410-1-1-1-7 75-2410-1-1-1-5 75-2410-1-1-1-9 75-2410-1-1-1-3 75-2410-1-1-1-3-1 851-3118-.75Z 75-0223-11 75-2410-1-HD-1-2 53-9090-MFA 53-9191 BRAKE LINER 25K Hub & Drum Assembly with 3.94” Studs 25K Hub & Drum Assembly with 4.79” Studs 25,000# Hub W/Races & 3.94” Studs 25,000# Hub W/Races & 4.
ROLLER CHAIN OILER 9100 Rear Unload - 48 -
ROLLER CHAIN OILER KEY PART NO.
9100 OPTIONAL GRAIN KIT 9100 Rear Unload - 50 -
9100 OPTIONAL GRAIN KIT KEY 1 2 3 4 5 PART NO. 25-8060 25-8061 124 323 10-0001 6 7 8 9 23-0099 851-3816-2Z 15-0006-1 15-0006-2 15-0006 DESCRIPTION Grain Kit Main Body Grain Kit Gate Weldment 1” Pillow Block Bearing 1” Lock Collar Sprocket 50B13, 1” Bore, 1/4” Keyway Gate Shaft 1” x 32” 3/8-16 x 2” M.B. Zinc Universal Knuckle Universal Sleeve Assembly Complete Universal Knuckle/Sleeve Assy.
9100-GDS-RL-PKG GATE DELAY/RETURN LINE SERIAL # 1091201 AND LATER 9100 Rear Unload - 52 -
9100-GDS-RL-PKG GATE DELAY/RETURN LINE SERIAL # 1091201 AND LATER KEY PART NO.
8100-GDS-SM & 8100-GDS-SME GATE DELAY PACKAGE W/SIDE MOUNT CONTROL SN #10791233 THRU #1091200 GATE DELAY INSTRUCTIONS & ADJUSTMENTS The purpose of the gate delay system is to hold the rear swinging gate in the open position until the apron has cleaned all of the forage out of the box. By adjusting the flow control the speed in which the gate closes can be regulated. When the flow control is properly adjusted the gate will slowly close as the remainder of the forage is being unloaded.
8100-GDS-SM & 8100-GDS-SME GATE DELAY PACKAGE W/SIDE MOUNT CONTROL SN #10791233 THRU #1091200 KEY PART NO. DESCRIPTION QTY.
GATE DELAY PACKAGE 8100-GDS PRIOR TO SERIAL #0791233 GATE DELAY INSTRUCTIONS & ADJUSTMENTS The purpose of the gate delay system is to hold the rear swinging gate in the open position until the apron has cleaned all of the forage out of the box. By adjusting the flow control the speed in which the gate closes can be regulated. When the flow control is properly adjusted the gate will slowly close as the remainder of the forage is being unloaded.
9100 TRAILER TIRE WHEEL TORQUE • • • • • • Clean adjoining surfaces Start nuts to bring wheel and brake drum flush to hub mounting surface. Avoid brake drum and/or wheel binding on hub. Install remaining wheel nuts. Torque to 50 ft./lbs., and then retorque. Reference Wheel Torque Table. Re-torque wheel nuts after 50-100 miles. Check wheel nut torque every 10,000 miles and re-torque as necessary.
SPECIFICATIONS TRUCK MOUNT MODELS TRAILER MODELS 9122 9124 9126 9128 9130 9130T 9136T 9140T DIMENSIONS 22’ 24’-8” 26’ 28’-8” 30’ 30’ 36’-8” 40’ Inside Width 98” 98” 98” 98” 98” 98” 98” 98” 72.5” 72.5” 72.5” 72.5” 72.5” 72.5” 72.5” 72.5” Inside Height w/out ext. Inside Height w/ext. 86.5” 86.5” 86.5” 86.5” 86.5” 86.5” 86.5” 86.
SPECIFICATIONS TRUCK MOUNT MODELS TRAILER MODELS 9122 9124 9126 9128 9130 9130T 9136T 9140T Hydraulic Drive STD STD STD STD STD STD STD STD Semi Auto Roller Chain Oiler STD STD STD STD STD STD STD STD Front Gate Viewing Window STD STD STD STD STD STD STD STD Rear Lights, Marker Lights & D.O.T Tape STD STD STD STD STD STD STD STD Personalized Farm Name on Sides STD STD STD STD STD STD STD STD 14” Removable Side Extensions Opt. Opt. Opt. Opt. Opt.
NOTES
NOTES
MAINTENANCE RECORD MODEL NO. ________________________________ SERIAL NO.
MAINTENANCE RECORD MODEL NO. ________________________________ DATE SERVICE PERFORMED SERIAL NO. _______________________________ DATE Manufactured by: Meyer Mfg. Corp. 574 West Center Avenue Dorchester, WI 54425 Phone. 1-800-325-9103 Fax: 715-654-5513 Email: sales@meyermfg.com Website: www.meyermfg.
Meyer Manufacturing Corporation 574 West Center Avenue Dorchester, WI 54425 Phone: 1-800-325-9103 Fax: 715-654-5513 Email: sales@meyermfg.com Website: www.meyermfg.
