Goblin URUKAY COMPETITION Manual Release 1.2 - December 2015 WORLD DISTRIBUTION www.goblin-helicopter.com For sales inquiries, please email: sales@goblin-helicopter.com For info inquiries, please email: support@goblin-helicopter.com Attention: If you are a consumer and have questions or need of assistance, please contact in a first time the Goblin retailer where you made the purchase EUROPEAN DISTRIBUTION www.sabitaly.it For sales inquiries, please email: sales@sabitaly.
Chapter 1, Specifications VERY IMPORTANT Inside Box 6, you will find Bag 21. This bag contains your serial number tag. Please take a moment to register your kit online via our web site at: http: //www.goblin-helicopter.com It is extremely important that you take a moment to register your helicopter with us. This is the only way to ensure that you are properly informed about changes to your kit, such as upgrades, retrofits and other important developments.
Chapter 2, Important Notes IMPORTANT NOTES *This radio controlled helicopter is not a toy. *This radio controlled helicopter can be very dangerous. *This radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *This radio controlled helicopter must be built following these instructions. This manual provides the necessary information to correctly assemble the model. It is necessary to carefully follow all the instructions.
Chapter 3, Components and Box ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES *Electric Motor: 400 - 560Kv Maximum diameter 64mm, Maximum height 72mm, Pinion shaft diameter 6/8mm *Generic pliers *Hexagonal driver, size 1.5,2,2.5,3,4mm *4mm T-Wrench *5.5mm Socket wrench (for M3 nuts) *8mm Hex fork wrench (for M5 nuts) *Speed controller: minimum 120A , suggest 160A *Medium threadlocker (eg. Loctite 243) *Strong retaining compound (eg. Loctite 648) *Spray lubricant (eg.
Chapter 4, Carbon Frame 4-Carbon Frame Page 4 The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Very important in red line zone.
Chapter 4, Carbon Frame Bag 1.1 Battery Tray Assembly Socket Head Cap Screw M2.5x8mm (HC020-S) Stop Battery Plate (H0150-S) Battery Tray (H0002-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Frame Spacer (H0003-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Note: ESC Support (H0153-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.
Chapter 4, Carbon Frame Bag 1.2 Left Main Frame Assembly Main Frame (H0493-S) Finishing Washer M2.5 (H0255-S) Socket Head Cap Screw M2.
Chapter 4, Carbon Frame Bags 1.2, 1.3 Carbon Frame Assembly Left Main Frame Assembly Main Frame (H0493-S) Finishing Washer M2.5 (H0255-S) Socket Head Cap Screw M2.
Chapter 4, Carbon Frame Bag 2 Top ESC Support Assembly Socket Head Cap Finishing Screw M3x8mm Washer M3 (HC050-S) (H0007-S) Frame Spacer (H0003-S) Top ESC Support (H0450-S) ESC Carbon Support Urukay (H0447-S) Finishing Washer M3 (H0007-S) Top ESC Support Assembly Socket Head Cap Screw M3x8mm (HC050-S) Finishing Washer M3 (H0007-S) Socket Head Cap Screw M3x10mm (HC056-S) Finishing Washer M3 (H0007-S) Socket Head Cap Screw M3x10mm (HC056-S) Page 8
Chapter 5, Transmission Assembly Bag 3 Flat Head Cap Screw M2.
Chapter 5, Transmission Assembly Bag 4 Note 1: When you tighten the collar (H0121-S) on the main shaft, ensure there is no axial play. Push down the main shaft while pulling up the locking collar. Tighten the screw M4x22 at this time. Front Tail Pulley Assembly (H0101-S) 60T Pulley Assembly (H0104-S) Socket Head Cap Screw M2x10mm (HC010-S) Bearing 10x 15x4mm (HC420-S) 37T Pulley (H0101-S) Note 2: One Way Bearing 10x 14x12mm (HC442-S) The pinion and gear are designed to have zero backlash.
Chapter 5, Transmission Assembly Bag 5 Tail Belt Idler Assembly [H0070-S] Flanged Bearing 3x 7x3mm (HC402-S) Tail Belt Idler [H0069] Main Structure Assembly Belt Tensioner Arm Assembly [H0070-S] Button Head Cap Screw M3x4mm (HC038-S) Belt Tensioner Arm [H0071] Flanged Bearing 5x 9x3mm (HC410-S) Belt Tensioner Support (H0070-S) Spring de 8 / df0.5 / LL8 (HC315-S) Socket Head Cap Screw M3x12mm (HC062-S) Tail Belt Idler Assembly [H0070-S] Washer 3x (HC176-S) Washer 3.2x (HC180-S) Washer 3.2x 6x0.
Chapter 5, Transmission Assembly Bag 6 Socket Head Cap Screw M3x8mm (HC050-S) Flanged Bearing 6x 13x5mm (HC414-S) Bearing Support (H0142-S) Lock H0142 after have locked the motor. Motor shaft is requires to optimize the centering. H0142 can not be used with motor shaft 8mm.
Chapter 6, Main Rotor HPS3 Bag 7 Radius Arm Assembly ... x 2 Socket Head Cap Screw M2.5x6mm (HC018-S) Center Hub Assembly Flanged Bearing 3x 7x3mm (HC402-S) Center Hub (H0410-S) Radius Arm (H0421-S) eg: Microlube GL261 Spindle (H0412-S) Pin 5 mm (H0413-S) Spacer Arm (H0416-S) Spacer Arm (H0134-S) Flanged Bearing 2.5x 6x2.5mm Radius Arm (HC400-S) Assembly Socket Head Cap Screw M4x10mm (HC102-S) Hard Oring (HA038) Socket Head Cap Screw M2.5x10mm (HC022-S) Main Blade Grip Assembly ....
Chapter 7, Assembling The Modules Bag 8 Swashplate Assemly Metrix Hex Nylon Nut M4 (HC212-S) Uniball M3 (H0065-S) Socket Head Cap Shoudered Screw M4x24mm (HC111-S) Uniball M3 (H0063-S) Head Screw M3x10mm Swashplate Assemly (HC056-S) (H0420-S) Socket Head Cap Screw M3x12mm (HC062-S) Swashplate HPS3 Assembly [H0420-S] Spacer Wire (H0499-S) Socket Head Cap Screw M3x8mm (HC050-S) Socket Head Cap Screw M3x10mm (HC056-S) Socket Head Cap Shoulder M3x20mm (HC080-S) Finishing Washer M3 (H0007-S) Wire supp
Chapter 8, Installation Of Swashplate Servos Bag 9.1 INSTALLATION OF SWASHPLATE SERVOS The linkage ball must be positioned between 17-19 mm out on the servo arm (figure 1), recommended servo arm SAB p/n [HA050/HA051]. The 120° placement of the servos inside Goblin means the arms are difficult to access. For this reason it is advisable to ensure alignment of the servo arms (and sub trim set) before installation of the servos in the model (figure 2). Proceed with installation following the instructions below.
Chapter 8, Installation Of Swashplate Servos Bag 9.1 The wire for the front servo must be positioned here. Use zip ties. Head HPS Version Preliminary Setup Linkage Rod A Assembly ... x2 Linkade Rod A Aseembly Approx 66mm Adjust the linkage as shown. The linkage Rod A has thead right/left. Turning, you can change the tracking without disconnecting the plastic ball link.
Chapter 9, Installation Of The Motor / Tail Servo Bag 9.2 TRANSMISSION SETUP It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The Goblin has many possible reduction ratios at your disposal. It is possible to optimize any motor and battery combination. It is recommended to use wiring and connectors appropriate for the currents generated in a helicopter of this class.
Chapter 9, Installation Of The Motor MOTOR BELT TENSION *Assemble the motor and pinion to its mounting plate. *Fit the motor assembly into position. *Compress the springs by pushing the motor toward the main shaft. *At maximum compression, temporarily tighten one of the slide screws. *With the minimum centre distance it is easy to install the belt. First put the belt on the motor pinion. *Then put the belt around the big pulley. *Rotate the motor several times by hand.
Chapter 10, Installation Of The ESC DE-BURR THE SIDE FRAMES We recommend de-burring the edges of the carbon parts in areas where electrical wires run. ESC INSTALLATION The speed controller (ESC) is installed in the front of the helicopter. Figure 1 shows the mounting area. Figure 2 shows the installation of the Kosmik ESC from Kontronik. Figure 3: Shows the wiring which connects the receiver and ESC.
Chapter 11, Installation Of Flybarless Unit and RX Bag 18 FLYBARLESS CONTROL UNIT AND RX INSTALLATION It is possible to install any commercially available Flybarless control unit in the goblin. For Flybarless systems with a separate sensor, the sensor must be installed under the plate (Figure 1). Figure 2 and Figure 3 shows an example of installation of the receiver and flybarless control unit.
Chapter 12, Tail System Bag 10 Tail Pitch Slider Assembly Tail Blade Grip Assembly .....x3 Tail Pitch Slider 01 (H0409-S) Flanged Bearing 8x 12x3.5mm (HC418-S) Spacer 8.1x Bearing 5x 10x4mm (HC411-S) Note: Larger ID Spacer 7.5x 10x0.5mm (H0349-S) Bearing 5x 10x4mm (HC411-S) Socket Head Cap Screw M2x6mm (HC004-S) 9.2x3.
Chapter 12, Tail System Bag 11, Bag 12 Bell Crank Lever Assembly Tail Side Plate Assembly Bell Crank Base (H0058-S) Washer 3x 4x0.5mm (HC176-S) Flanged Bearing 3x 7x3mm (HC402-S) Spacer 3 x 4 x 9.6mm [H0060] Flanged Bearing 6x 13x5mm (HC414-S) Socket Head Cap Screw M2.
Chapter 12, Tail System Bag 13 Tail Boom Assembly B Red/White Tail Boom (H0627-S) Blue/White Tail Boom (H0630-S) A DETAIL A Attaching H0082-S to the boom: Pre-assemble the two boom spacers H0082-S with the M3x20mm socket set screw. Insert into the boom tube completely done up. Center the holes, then unscrew until there is contact with the walls Lock everything with the adhesive.
Chapter 12, Tail System Bag 14 Tail Boom Assembly Finishing Washer M3 (H0007-S) Finishing Washer M3 (H0007-S) Socket Head Cap Screw M3x12mm (HC062-S) Socket Head Cap Screw M3x12mm (HC062-S) Tail System Assembly Note: Before put plastic ball in threaded rod, please wait 12 hours after bonding Threaded Rod M2.5x40mm (HC242-S) Threaded Rod M2.5x40mm (HC242-S) Plastic Ball Link (H0066-S) Plastic Ball Link (H0066-S) Carbon Road Urukay 4x 2.
Chapter 12, Tail System Bag 15 Note: * Install H0394 to the boom. * Insert carbon rod through the boom making sure it is inserted through H0394. * Install H0395 making sure to reduce slop (side play) on the carbon rod. DETAIL A DETAIL B Carbon Road Support (H0394-S) B Tail Boom Assembly C A Carbon Road Assembly (HC451-S) DETAIL C Socket Head Cap Screw M2.
Chapter 13, Installation Of The Boom, Canopy Bag 17 BOOM ASSEMBLY *Insert the tail boom assembly . *Lock the M8 nuts with the HA016 special tool supplied (Tray 2). *Firmly lock the lateral srews M3x12. Use Loctile for this screw and make sure you remain tight. *Assemble the H0038 carbon security plate . *Connect the Carbon Road. Socket Head Cap Screw M3x6mm (HC044-S) Finishing Washer (H0007-S) Safety Lock Tail Boom (H0038-S) Socket Head Cap Screw M3x12mm (HC062-S) Washer 3.
Chapter 13, Installation Of The Boom, Canopy Box 2 TAIL BELT TENSION *Check the proper assembly of the tail boom. *Check that the aluminum part of the tube is against the M3 stop screw. *Loosen the tail group by loosening the 4 M3 screws. *Install the belt onto the pulley, taking care to respect the direction of rotation (figure 1). *Rotate the tail drive several times by hand.
Chapter 14, Battery Bag 19 BATTERIES The battery tray system in the Goblin URUKAY is simple, but very effective. The battery should be attached to the tray (Part H0149) with heat shrink, tape or velcro. You can optionally use the battery protection tray (Part H0151) see Fig. 1, 2. Before permanently mounting the batteries onto the battery tray, check the ideal position for the best center of gravity. Cut the heat shrink around the carbon fiber tray locking pins. Fig. 3.
Chapter 15, In Flight Bag 20, Bag 21 SERIAL NUMBER In Bag 21, i will find the serial number tag for your Helicopter Sticking the tag as show. Please remember to register your product. (See page 1) OPERATIONS BEFORE FLIGHT *Set up the remote control and the flybarless system with utmost care. *It is advisable to test the correct settings of the remote and flybarless system without main blades and tail blades fitted. *Check that all wiring is isolated from the carbon/aluminum parts.
Chapter 16, Maintenance ABOUT HPS3 The new HPS head offers an independent dampening system for each blade grip, It is possible change the rigidity of the dampening system trought O-ring. In the Kit, you can find 6 O-ring 90° shore ( HA038) and 6 O-ring 60° shore (HA024). We suggest to start with medium setup ( 90° inside + 60° ouside, see pag 13 ). You can change 90°/ 90° or 60°/ 60° for change the head caratteristic. Changing the O-ring, please check the Axial preload.
Chapter 17, Exploded view, Carbon Frame 3 23 17 13 22 3 12 4 5 23 14 18 16 15 11 20 15 19 3 21 3 3 21 20 22 7 1 6 23 2 23 23 9 2 23 10 8 2 23 23 Main Frame POS 1 2 3 4 COD H0002 H0003 H0007 H0008 Name Battery Tray Frame Spacers Finishing Washers M3 Canopy Poitioner Specification Carbon Fiber Aluminum Aluminum Aluminum Quantity 1 3 20 2 5 6 7 8 9 10 11 12 H0078 H0149 H0150 H0151 H0153 H0153-1 H0255 H0436 Washer 3,1x Battery Plate Stop Battery Plate Cylinder M2.
Chapter 17, Exploded view, Transmission Assembly 14 36 47 58 17 28 43 45 50 5 1 23 28 31 Support single-unit FBL 28 1 27 57 39 18 16 1 52 7 46 37 12 28 4 57 24 33 21 53 9 51 41 54 38 10 59 55 15 28 25 26 56 12 48 49 8 46 13 44 POS 1 COD H0007 TRANSMISSION ASSEMBLY Name Specification Finishing Washers M3 Aluminum 2 3 H0009 H0010 Main Structure Servo Support Aluminum Aluminum 1 1 4 5 6 7 H0018 H0024 H0038 H0043 Columns Main Shaft Bearing Support Safety Lo
Chapter 17, Explode View,Head System 39 25 9 33 32 8 14 12 29 40 46 4 11 44 39 37 34 26 10 17 38 21 42 4 13 36 16 24 22 20 18 43 15 7 42 18 4 19 43 26 31 18 18 4 6 2 30 27 26 6 5 24 45 27 1 18 41 3 28 35 35 23 POS 19 POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 COD H0031 H0063 H0064 H0065 H0066 H0075 H0134 H0158 H0182 H0183 H0402 H0410 H0412 H0413 H0415 H0416 H0417 H0420-S HEAD SYSTEM Name Uniball Spacers Uniball M3 Uniball M2.
Chapter 17, Exploded view, Tail System 33 42 4 49 48 33 43 18 23 2 45 15 50 17 49 24 30 12 35 5 31 28 27 16 34 14 33 13 38 30 46 7 8 22 6 32 11 9 33 21 20 46 16 29 36 30 34 19 9 51 25 26 41 39 32 47 28 43 53 1 37 40 10 52 44 1 34 44 3 53 10 POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 COD H0007 H0029 H0041 H0054 H0056 H0058 H0060 H0061 H0064 H0066 H0075 H0076 H0078 H0082 H0155 H0264 H0327 H0349 H0358 H0394 H0395 H0406 H04
Chapter 18, Spare Parts Battery Tray [H0002-S] Frame Spacer [H0003-S] Finishing Washer M3 [H0007-S] - 1 x CF Battery Tray. - 6 x Flat Head Cap Screws M2.5x5mm. - 3 x Frame Spacers. Servo Support [H0010-S] - 1 x Servo Support. Locking Element Tail [H0041-S] Canopy Positioner [H0008-S] Main Structure [H0009-S] - 10 x Finishing Washers . - 2 x Canopy Positioner . - 1 x Main Structure. Column [H0018-S] Bearing Support [H0024-S] Canopy Knobs [H0036-S] Safety Lock Tail Boom [H0038-S] - 4 x Columns.
Chapter 18, Spare Parts Bush One Way [H0110-S] - 4 x Bush One Ways. Motor Mount [H0142-S] Stop Battery Tray [H0150-S] M4 Locking Collar [H0121-S] Main Shaft [H0127-S] -2 x Radius Arms. -2 x Spacer Arm 3x 5x2.7mm. -2 x Spacer Arm 2.5x 4x6.3mm. - 1 x Main Shaft. -2 x Uniball Radius Arms. - 1 x M4 Locking Collar. -2 x Socket Head Cap Screws M3x16mm. - 1 x Socket Head Cap Screw -2 x Socket Head Cap Screws M2.5x18mm. - 1 x M4 Locking Collar. Shouldered M4x24mm. -2 x Washers 3x 4x0.5mm.
Chapter 18, Spare Parts 20T Pulley [H0126-20-S] 21T Pulley [H0126-21-S] 22T Pulley [H0126-22-S] 23T Pulley [H0126-23-S] - 1 x 20T Pulley. - 2 x Set Screws M4x4mm. - 1 x 21T Pulley. - 2 x Set Screws M4x4mm. - 1 x 22T Pulley. - 2 x Set Screws M4x4mm. - 1 x 23T Pulley. - 2 x Set Screws M4x4mm. 24T Pulley [H0126-24-S] Blade Grip [H0182-S] Blade Grip Arm [H0464-S] - 1 x 24T Pulley. - 2 x Set Screws M4x4mm. - 2 x Blade Grip. - 2 x Thrust Bearing 10x 18x5.5mm. - 4 x Bearing 10x 19x5mm.
Chapter 18, Spare Parts Center Hurb [H0410-S] Spindle Shaft [H0412-S] Main Linkage [H0417-S] Tail Hub [H0418-S] - 1 x Center Hub. - 1 x Socket Head Cap Screws M3x12mm. - 1 x Socket Head Cap Screw Shouldered M4x25mm. - 1 x Metric Hex Nylon Nut M4. - 2 x Spindle Shaft. - 2 x Pin 5mm. - 4 x Socket Head Cap Screw M2.5x6mm. - 2 x Socket Head Cap Screw M4x10mm - 2 x Washer Ø6,3 x Ø15 x 1mm - 2 x Linkage Rod M3x50mm. - 4 x Plastic ball linkages. - 1 x Tail Hub. - 1 x Set Screw M4x6mm.
Chapter 18, Spare Parts [HC002-S] [HC004-S] [HC008-S] [HC010-S] [HC018-S] [HC020-S] - 5 x Socket Head Cap Screws M2x5mm. -5 x Socket Head Cap Screws M2x6mm. -5 x Socket Head Cap Screws M2x8mm. -5 x Socket Head Cap Screws M2x10mm. - 5 x Socket Head Cap Screws M2.5x6mm. -5 x Socket Head Cap Screws M2.5x8mm. [HC026-S] [HC033-S] [HC038-S] [HC044-S] [HC050-S] [HC056-S] - 5 x Socket Head Cap Screw M2.5x12mm. - 4 x Socket Head Shouder M2.5x19mm.
Chapter 18, Spare Parts [HC200-S] [HC206-S] [HC212-S] [HC218-S] [HC230-S] - 10 x Metric Hex Nylon Nuts M2,5H3,5. - 10 x Metric Hex Nylon Nuts M3H4. - 10 x Metric Hex Nylon Nuts M4H5. - 5 x Metric Hex Nylon Nuts M5H4.5. - 5 x Shims Ø10xØ16x1mm. [HC232-S] [HC451-S] [HC242-S] [HC325-S] [HC308-S] - 5 x Shims Ø10xØ16x0.2mm. - 1 x Carbon Rod Ø4xØ2,5x752mm. - 2 x Plastic Ball Linkage. - 2 x Thread Rod M2.5x40mm. - 3 X Thread Rods M2.5x40mm. - 1 x Main Belt. - 1 x Motor Belt 240-3MGT 19mm.
Chapter 18, Spare Parts UPGRADES and ACCESSORIES SAB HELIDIVISION Futaba Servo Horn [HA050] SAB HELIDIVISION JR Servo Horn [HA050] SAB HELI DIVISION New Black T-shirt [HM025-S-M-L-XL-XXL] - 1 x Plastic Servo Horn. SAB HELI DIVISION Black Polo Shirt [HM027-S-M-L-XL-XXL] - 4 x JR Servo Horn. SAB HELI DIVISION Black Hoodies [HM029-S-M-L-XL-XXL] - SAB HELI DIVISION New Black T-shirt. SAB HELI DIVISION Neck Strap [HM034] - SAB HELI DIVISION Black Polo Shirt. - SAB HELI DIVISION Black Hoodies.
