Operation Manual

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Summary of content (48 pages)

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Goblin 770 Competition Manual Release 1.0 - December 2013 SAB HELI DIVISION S.R.L.
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Chapter 1, Serial Number The Goblin Competition is the result of all the feedback and experienced gained with the original Goblin. All the changes incorporated into the Goblin Competition create a model even more reliable and efficient than ever before. New colors, new composite materials and many upgrades are included in this kit making it the best Goblin ever. Please read this user manual carefully, it contains instructions for the correct assembly of the model. Please refer to the web site www.
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Chapter 2, Important Notes IMPORTANT NOTES *This radio controlled helicopter is not a toy. *This radio controlled helicopter can be very dangerous. *This radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *This radio controlled helicopter must be built following these instructions. This manual provides the necessary information to correctly assemble the model. It is necessary to carefully follow all the instructions.
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Chapter 3, Components and Box ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES *Electric Motor: 400 - 520Kv Maximum diameter 64mm, Maximum height 64mm, Pinion shaft diameter 6/8mm *Generic pliers *Hexagonal driver, size 1.5,2,2.5,3,4mm *4mm T-Wrench *5.
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Chapter 4, Carbon Frame 4-Carbon Frame Copyright © 2013 - SAB Heli Division - All rights reserved The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Very important in red line zone.
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Chapter 4, Carbon Frame Socket Head Cap Screw M2.5x8mm (HC020-S) Stop Battery Plate (H0150-S) Battery Tray (H0002-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Frame Spacer (H0003-S) Flat Head Cap Screw M2.5x5mm (HC128-S) ESC Support (H0153-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Socket Head Cap Screw M2.5x8mm ......x2 Flat Head Cap Screw M2.5x5mm ......
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Chapter 4, Carbon Frame ESC Support Assembly Frame Spacer (H0003-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Note: ESC Support (H0088-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.5x5mm Frame Spacer (H0003-S) ......x4 Note: Socket Head Cap Screw M3x10mm (HC056-S) Canopy Positioners (H0159-S) Main Frame 1 (H0354-S) Finishing Washer M3 (H0007-S) Cable Pass (HA010-S) ESC Support Assembly ESC Support Assembly Socket Head Cap Screw M3x10mm ......x2 Finishing Washer M3 ......
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Chapter 4, Carbon Frame Socket Head Cap Screw M3x10mm (HC056-S) Note: Choose the position for the batteries Normally is used the average position Bottom holes: 75mm max height batteries. Middle holes: 70mm max height batteries. Top holes: 60mm max height batteries. Socket Head Cap Screw M3x10mm Battery Support Assembly Finishing Washer M3 (H0007-S) ..... x3 Finishing Washer M3 .....
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Chapter 4, Carbon Frame Landing Gear Support (H0344-S) Socket Head Cap Screw M3x12mm (HC062-S) Socket Head Cap Screw M3x10mm (HC056-S) Finishing Washer M3 (H0007-S) Socket Head Cap Screw M3x12mm (HC062-S) Metric Hex Nylon Nut M3 (HC206-S) Socket Head Cap Screw M3x12mm Socket Head Cap Screw M3x10mm (HC056-S) Metric Hex Nylon Nut M3 .....x4 Socket Head Cap Screw M3x10mm Finishing Washer M3 (H0007-S) Finishing Washer M3 (H0007-S) Metric Hex Nylon Nut M3 (HC206-S) Yellow Landing Gear (H0345-S) ..
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Chapter 5, Transmission Assembly Flat Head Cap Screw M2.5x5mm (HC128-S) Bearing 12x 24x6mm (HC426-S) Bearing Support Assembly (H0024-S) Bearing 10x Socket Head Cap Screw M3x10mm (HC056-S) Socket Head Cap Screw M3x10mm (HC056-S) 19x5mm Servo Support (H0010-S) x1 ...... Bearing 12x Socket Head Cap Screw M3x10mm 24x6mm x4 ...... Flat Head Cap Screw M2.5x5mm x3 ...... x1 Column (H0018-S) Bearing 10x (HC422-S) 19x5mm ......
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Chapter 5, Transmission Assembly 60T Pulley Assembly (H0171-S) Note 1: When you tighten the collar (H0121-S) on the main shaft, ensure there is no axial play. Push down the main shaft while pulling up the locking collar. Tighten the screw M4x22 at this time. Bearing 10x 15x4mm (HC420-S) One Way Bearing 10x 14x12mm (HC442-S) Note 2: The pinion and gear are designed to have zero backlash. This leads to initial “rough” rotation.
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Chapter 5, Transmission Assembly Tail Belt Idler Assembly (H0174-S) Flanged Bearing 3x 7x3mm (HC402-S) Tail Belt Idler Button Head Cap Screw M3x4mm (HC038-S) Belt Tensioner Arm Assembly (H0174-S) Belt Tensioner Support (H0174-S) Spring de 8 / df0.5 / LL8 (HC315-S) Belt Tensioner Arm Assembly (H0174-S) Washer 3.2x (HC180-S) Washer 3.2x (HC180-S) Washer 3x (HC176-S) 6x0.5mm Belt Tensioner Arm Flanged Bearing 5x 9x3mm (HC410-S) Main Structure Assembly 3 Socket Head Cap Screw M3x40mm (HC091-S) 6x0.
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Chapter 5, Transmission Assembly Socket Head Cap Screw M3x8mm (HC050-S) Flanged Bearing 6x 13x5mm (HC414-S) Metric Hex Nylon Nut M5 (HC218-S) Bearing Support (H0142-S) Lock H0142 after have locked the motor.Motor shaft is requires to optimize the centering. H0142 can not be used with motor shaft 8mm. Washer 5.
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Chapter 6, Head Center Hub Assembly Uniball Radius Arm... x2 Radius Arm ... x2 Assembly Assembly Flanged Bearing 2.5x 6x2.5mm (HC400-S) Flanged Bearing 3x 7x3mm (HC402-S) Radius Arm (H0132-S) Spindle (H0079-S) Damper Derlin (H0144-S) Oring (HA024) Center Hub (H0135-S) Spacer Arm 2.5x 4x6.3mm H0253 (H0132-S) Uniball Radius Arm H0205 (H0132-S) Spacer Arm 3x5x2.7mm H0134 (H0132-S) Oring Damper Derlin (HA024) (H0144-S) Swashplate Assemly Note: Main Blade Grip Assembly...
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Chapter 7, Assembling The Modules Head HPS Assembly Metric Hex Nylon Nut M4 (HC212-S) Socket Head Cap Screw M3x12mm (HC062-S) Socket Head Cap Screw M3x12mm (HC062-S) Socket Head Cap Shoudered M4x24mm (HC111-S) Swashplate Assembly Socket Head Cap Screw M3x8mm (HC050-S) Finishing Washer M3 (H0007-S) Carbon Frame Assembly Central Group Assembly Finishing Washer M3 (H0007-S) Flat Head Cap Screw M3x8mm (HC134-S) Canopy Mount Base (H0319-S) Canopy Mount Base (H0319-S) Socket Head Cap Screw M3x8mm (HC050
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Chapter 8, Installation Of Swashplate Servos INSTALLATION OF SWASHPLATE SERVOS The linkage ball must be positioned between 17-19 mm out on the servo arm (figure 1). The 120° placement of the servos inside Goblin means the arms are difficult to access. For this reason it is advisable to ensure alignment of the servo arms (and sub trim set) before installation of the servos in the model (figure 2). Proceed with installation following the instructions below. Figure 3 shows a completed installation.
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Chapter 8, Installation Of Swashplate Servos The wire for the front servo must be positioned here Head HPS Version Preliminary Setup Linkage Rod A Assembly ... x2 55 mm Linkade Rod B Aseembly Approx Linkade Rod A Aseembly Approx 66 mm Adjust the linkage as shown. The linkage Rod A has thead right/left. Turning, you can change the tracking without disconnecting the plastic ball link.
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Chapter 9, Installation Of The ESC DE-BURR THE SIDE FRAMES We recommend de-burring the edges of the carbon parts in areas where electrical wires run. ESC INSTALLATION The speed controller (ESC) is installed in the front of the helicopter. Figure 1 shows the mounting area. Figure 2 shows the installation of the Kosmik ESC from Kontronik.
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Chapter 10, Installation Of Flybarless Unit and RX FLYBARLESS CONTROL UNIT AND RX INSTALLATION It is possible to install any commercially available Flybarless control unit in the goblin. For Flybarless systems with a separate sensor, the sensor must be installed under the plate (Figure 1). Figure 2 shows an example of installation of the receiver and flybarless control unit. In Figure 3 you can see the extension lead for the tail servo.
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Chapter 11, Installation Of The Motor TRANSMISSION SETUP It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The Goblin has many possible reduction ratios at your disposal. It is possible to optimize any motor and battery combination. It is recommended to use wiring and connectors appropriate for the currents generated in a helicopter of this class.
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Chapter 11, Installation Of The Motor MOTOR BELT TENSION *Assemble the motor and pinion to its mounting plate. *Fit the motor assembly into position. *Compress the springs by pushing the motor toward the main shaft. *At maximum compression, temporarily tighten one of the slide screws. *With the minimum centre distance it is easy to install the belt. First put the belt on the motor pinion. *Then put the belt around the big pulley. *Rotate the motor several times by hand.
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Chapter 12, Tail Tail Rotor Hub Assembly Tail Pitch Slider 01 (H0053-S) Tail Pitch Slider Assembly Flanged Bearing 8x 12x3.5mm (HC418-S) Spindle Shaft (H0329-S) Oring (HC335-S) Spacer 8.1x Tail Shaft (H0325-S) Tail Pitch Slider 02 (H0053-S) 9.2x3.2mm Uniball M3x3.
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Chapter 12, Tail Bell Crank Lever Assembly Tail Side Plate Assembly Tail Upper Case (H0360-S) Bell Crank Base (H0058-S) Tail Side Plate (H0359-S) Socket Head Cap Screw M3x8mm (HC050-S) Tail Case Spacer (H0061-S) Washer 3x 4x0.5mm Spacer 3 x 4 x 9.6mm H0060 (H0059-S) Flanged Bearing 3x 7x3mm (HC402-S) Bush Bell Crank (H0059-S) Flanged Bearing 6x 13x5mm (HC414-S) Socket Head Cap Screw M2x8mm (H0008-S) Socket Head Cap Screw M2.
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Chapter 12, Tail Tail Boom Assembly C Yellow Tail Boom (H0380-S) B A DETAIL A Attaching H0082-S to the boom: Pre-assemble the two boom spacers H0082-S with the M3x20 socket set screw. Insert into the boom tube completely done up. Center the holes, then unscrew until there is contact with the walls Lock everything with the adhesive. Assemble H0040-S in the boom: Before assembling the two parts in the boom we suggest tightening the M2.5 screws into the two plastic parts to pre-thread them.
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Chapter 12, Tail Tail Boom Assembly Socket Head Cap Screw M3x12mm (HC062-S) Finishing Washer M3 (H0007-S) Finishing Washer M3 Finishing Washer M3 (H0007-S) x4 ...... Socket Head Cap Screw M3x12mm (HC062-S) Socket Head Cap Screw M3x12mm x4 ...... Threaded Rod M2.5x40mm (HC242-S) Threaded Rod M2.5x40mm (HC242-S) Carbon Rod (HC238-S) Plastic Ball Link (H0066-S) 4x Plastic Ball Link (H0066-S) 2.
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Chapter 12, Tail Servo Installation The distance between the axis and the ball must be between 15-16 mm 15-16mm Tail Servo Assembly Socket Head Cap Screw M2x6mm (HC004-S) Tail Servo Socket Head Cap Screw M2.5x12mm Servo Spacer (H0075-S) Tail Servo Assembly Uniball M2 (H0064-S) Carbon Rod Assembly (HC238-S) 5H6 Uniball M2 5H6 x1 ...... Socket Head Cap Screw M2x6mm x1 ...... Tail Assembly Socket Head Cap Screw M2.5x12mm x4 ......
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Chapter 13, Installation Of The Boom BOOM ASSEMBLY *Insert the tail boom assembly . *Lock the M8 nuts with the HA016 special tool supplied (Tray 2). *Firmly lock the lateral srews M3x12. Use Loctile for this screw and make sure you remain tight. *Assemble the H0038 carbon security plate . *Connect the tail servo wire to the previously fitted extension lead. Socket Head Cap Screw M3x6mm ....x1 0.75mm Finishing Washer M3 ....x1 Socket Head Cap Screw M3x12mm ....
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Chapter 13, Installation Of The Boom, Canopy TAIL BELT TENSION *Check the proper assembly of the tail boom. *Check that the aluminum part of the tube is against the M3 stop screw. *Loosen the tail group by loosening the 4 M3 screws. *Install the belt onto the pulley, taking care to respect the direction of rotation (figure 1). *Rotate the tail drive several times by hand.
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Chapter 14, Battery BATTERIES The battery tray system in the Goblin 700 is simple, but very effective. The battery should be attached to the tray (Part H0149) with heat shrink, tape or velcro. You can optionally use the battery protection tray (Part H0151) see Fig. 1, 2. Before permanently mounting the batteries onto the battery tray, check the ideal position for the best center of gravity. Cut the heat shrink around the carbon fiber tray locking pins. Fig. 3.
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Chapter 15, In Flight SERIAL NUMBER In Bag 21, i will find the serial number tag for your Helicopter Sticking the tag as show. Please remember to register your product. (See page 1) OPERATIONS BEFORE FLIGHT *Set up the remote control and the flybarless system with utmost care. *It is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted. *Check that all wiring is isolated from the carbon/aluminum parts.
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Chapter 16, Maintenance HPS HEAD - The dampening system of this head allows for a wide range of head speeds to be used without sacriticing safety. - The dampers are composed of an o-ring and a technopolymer damper that defines the maximum possible movement of the spindle. - The model response with change based on the preload, less preload (less shims) will allow for a softer feel and lower head speed, a high preload is used for hard 3D flight. - To increase the preload, you can add an additional 0.
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Chapter 17, Exploded view, Carbon Frame 16 20 2 18 4 3 14 20 12 22 3 3 12 13 22 18 10 18 19 17 3 11 15 18 6 18 21 3 20 3 20 3 19 2 18 1 8 20 2 20 2 3 5 9 7 Main Frame POS COD 1 H0002 2 Name Specification Quantity Battery Tray Carbon Fiber 1 H0003 Frame Spacers Aluminum 5 3 H0007 Finishing Washers M3 Aluminum 16 4 H0088 ESC Support Carbon Fiber 1 5 H0149 Battery Plate Carbon Fiber 1 6 H0150 Stop Battery Plate Aluminum 1 7 H0151 Cylinder M2.
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Chapter 17, Exploded view, Transmission Assembly 14 35 56 46 6 44 12 49 1 55 18 36 11 5 54 26 1 26 17 21 39 2 7 50 53 24 57 59 60 23 34 45 55 57 37 3 15 12 28 8 Support single-unit FBL 26 51 33 27 28 38 4 1 30 1 44 10 16 28 58 27 25 54 13 POS 1 COD H0007 TRANSMISSION ASSEMBLY Name Specification Finishing Washers M3 Aluminum 2 3 4 H0009 H0010 H0143 Main Structure Servo Support Motor Support Aluminum Aluminum Aluminum 1 1 1 5 6 7 8 9 10 H0320 H0361
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Chapter 17, Exploded view, Head System 23 13 21 32 47 36 34 20 7 14 44 3 50 30 34 24 49 10 5 45 28 22 Swashplate Set - H0023 26 33 1 46 29 15 6 48 35 32 31 16 11 37 8 11 25 38 Servo Assembly 1, 2, 3 Servo Assembly 3 18 16 4 9 Servo Assembly 1 43 10 17 39 27 41 42 12 Servo Assembly 2 40 19 Head System Head System Quantity POS COD Swashplate Set 1 24 HC122 Button Head Cap Screws M6 x 10mm 2 H0144 Damper Derlin 2 25 HC242 Threaded Rods M2.
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Chapter 17, Exploded view, Tail System 39 10 9 2 51 11 21 26 55 33 7 38 22 4 3 44 25 20 53 31 52 37 22 41 47 14 16 39 28 52 13 15 51 30 53 46 19 12 40 50 22 24 34 8 45 34 39 37 54 29 55 17 32 54 56 42 43 6 40 34 58 16 59 18 40 1 57 60 47 47 48 40 5 1 57 49 18 TAIL SYSTEM POS COD 1 H0007 Finishing Washer M3 Name 2 H0029 Spacer 3 H0031 Uniball Spacer 4 H0040 Tail Servo Locks 5 H0041 6 Specification Quantity TAIL SYSTEM 4 POS
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Chapter 18, Spare Parts Battery Tray [H0002-S] Frame Spacer [H0003-S] Finishing Washer M3 [H0007-S] Main Structure [H0009-S] - 1 x CF Battery Tray. - 6 x Flat Head Cap Screws M2.5x5mm. - 3 x Frame Spacers. - 10 x Finishing Washers M3. - 1 x Main Structure. Servo Support [H0010-S] Column [H0018-S] Swashplate [H0023-S] Bearing Support [H0024-S] - 1 x Swashplate Assembly. - 2 x Bearings 30x 37x4mm. - 4 x Uniballs M3x4 5 H3. - 1 x Uniball M3x4 5 H18. - 3 x Socket Head Cap Screws M2x5mm.
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Chapter 18, Spare Parts Uniball M2 [H0064-S] Uniball M3x4 [H0065-S] 5H6 - 5 x Uniballs M2 5H6. - 5 x Uniball Spacers. - 5 x Socket Head Cap Screws M2x8mm. - 5 x Socket Head Cap Screws M2x6mm. Washer 3.1x [H0078-S] - 10 x Washers - 5 x Uniballs M3x4 12x1.8mm 3.1x 12x1.8mm. 25T Tail Pulley [H0155-S] - 1 x 25T Tail Pulley. - 1 x Set Screw M4x4mm. - 6 x Socket Head Cap Screws M2x5mm. Plastic Ball Link [H0066-S] 5H3 5H3.5. Servo Spacer [H0075-S] 10 x Plastic Ball Link. -10 x Servo Spacers.
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ews Chapter 18, Spare Parts Stop Battery Tray [H0150-S] Swashplate Anti-Rotation Guide [H0152-S] Carbon Fiber ESC Support (H0153-S) Secondary Shaft [H0157-S] - 1 x Stop Battery Tray. - 2 x Socket Head Cap Screw M2.5x8mm. - 1 x CF Swashplate Anti-Rotation Guide. - 1 x Finishing Washer M3. - 1 x Socket Head Cap Screw M3x8mm. - 1 x Carbon Fiber ESC Support. - 6 x Flat Head Socket Cap M2,5x5mm. - 1 x Secondary Shaft M3. - 1 x Socket Head Cap Screw Shoulder M2.5x19mm.
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Chapter 18, Spare Parts Plastic Tail Linkage [H0261-S] - 1 x Plastic Tail Linkage. - 1 x Grip Link Bushing. - 1 x Socket Head Cap Screws M2x6mm. Quick Release Canopy Mount [H0319-S] Steel Tail Shaft [H0325-S] 68T Main Gear [H0320-S] - 1 x 68T Main Gear . - 1 x Socket Head Cap ScrewM4x25mm. - 1 x Metric Hex Nylon Nut M4 H5. 1 x 19T Drive Pinion. - 2 x Quick Release Canopy Assembly. -- 1 x Socket Head Cap Screw - 2 x Flat Head Socket Cap M3x8mm. Shouldered M3x22mm. - 2 x Canopy Grommets.
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Chapter 18, Spare Parts [HC002-S] [HC004-S] [HC008-S] [HC010-S] - 5 x Socket Head Cap Screws M2x5mm. -5 x Socket Head Cap Screws M2x6mm. -5 x Socket Head Cap Screws M2x8mm. -5 x Socket Head Cap - 5 x Socket Head Cap -5 x Socket Head Cap Screws M2.5x8mm. Screws M2.5x6mm. Screws M2x10mm. [HC026-S] [HC033-S] [HC038-S] [HC044-S] [HC050-S] [HC056-S] - 5 x Socket Head Cap Screws M3x6mm. - 5 x Socket Head Cap Screws M3x8mm. - 5 x Socket Head Cap Screws M3x10mm.
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Chapter 18, Spare Parts [HC200-S] [HC206-S] [HC212-S] [HC218-S] - 10 x Metric Hex Nylon Nuts M2,5H3,5. - 10 x Metric Hex Nylon Nuts M3H4. - 10 x Metric Hex Nylon Nuts M4H5. - 5 x Metric Hex Nylon Nuts M5H4.5. [HC230-S] [HC232-S] [HC238-S] [HC242-S] [HC325-S] - 3 X Thread Rods M2.5 x 40mm. - 1 x Main Belt. - 5 x Shims Ø10xØ16x1mm. - 5 x Shims Ø10xØ16x0.2mm. - 1 x Carbon Rod Ø4xØ2,5x752mm. - 2 x Plastic Ball Linkage. - 2 x Thread Rod M2.5x40mm.
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Chapter 18, Spare Parts [HA016-S] [HA024-S] [HA025-S] [HA026-S] [HA112-S] [BW2770-S] - 2 x Main Blade. [BW5110-S] - 2 x Wrench Tool M8,M6. - 4 x O-ring 3050. - 2 x Velcro Battery Strap. - 8 x Heat Shrink - Clear. - 1 x Rubber Canopy Edge Protection. - 2 x Tail Blade. UPGRADES and ACCESSORIES New Heavy-Duty Tail Pulley 24T [H0154-S] Aluminum ESC Heat Sink [H0165-S] Aluminum Cooling Motor Mount [H0316-S] 1 x New Heavy-Duty Tail Pulley 24T - 1 x Aluminum ESC Heat Sink.
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