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Goblin SPEED Manual Release 1.0 -December 2013 SAB HELI DIVISION S.R.L.
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Chapter 1, Serial Number The Goblin Speed is the best compromise between a 3D helicopter and a full body, aerodynamically efficient, speed helicopter. The Goblin Speed incorporates all the best parts and components SAB Heli Division has to offer in order to support the most extreme power systems available in the market today. The kit combines incredible design features with good aerodynamic properties. Please read this user manual carefully, it contains instructions for the correct assembly of the model.
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Chapter 2, Important Notes IMPORTANT NOTES *This radio controlled helicopter is not a toy. *This radio controlled helicopter can be very dangerous. *This radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *This radio controlled helicopter must be built following these instructions. This manual provides the necessary information to correctly assemble the model. It is necessary to carefully follow all the instructions.
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Chapter 3, Components and Box ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES *Electric Motor: 12S-520/650Kv, 14S-450/580Kv Maximum diameter 64mm, Maximum height 80mm, Pinion shaft diameter 6/8mm *Generic pliers *Hexagonal driver, size 1.5,2,2.5,3,4mm *4mm T-Wrench *5.
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Chapter 4, Carbon Frame 4-Carbon Frame Copyright © 2013 - SAB Heli Division - All rights reserved The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Very important in red line zone.
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Chapter 4, Carbon Frame Battery Support Assembly Socket Head Cap Screw M2.5x8mm (HC020-S) Stop Battery Plate (H0150-S) Battery Tray (H0002-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Frame Spacer (H0003-S) Frame Spacer (H0003-S) Frame Spacer (H0003-S) Flat Head Cap Screw M2.5x5mm (HC128-S) ESC Support (H0153-S) Note: Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Socket Head Cap Screw M2.5x8mm ......x2 Flat Head Cap Screw M2.
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Chapter 4, Carbon Frame Right Main Frame Assembly Socket Head Cap Screw M3x12mm (HC62-S) Vertical ESC Support (H0368-S) Main Frame 1 (H0354-S) Finishing Washer M3 (H0007-S) Socket Head Cap Screw M3x10mm (HC056-S) Frame Spacer (H0003-S) Landing Gear Mount Speed (H0374-S) Flat Head Cap Screw M3x8mm (HC134-S) Finishing Washer M3 (H0007-S) Socket Head Cap Screw M3x10mm (HC056-S) Socket Head Cap Screw M3x12mm Flat Head Cap Screw M3x8mm ......x2 ......x1 Socket Head Cap Screw M3x10mm ......
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Chapter 4, Carbon Frame Main Frame (H0354-S) Vertical ESC Support (H0368-S) H0370 Metrix Hex Nylon Nut M2.5 (HC200-S) Flat Head Cap Screws M3x8mm (HC134-S) Finishing Washer M2.5 (H0255-S) Finishing Washer M3 Socket Head Cap Screw M3x12mm (HC062-S) Socket Head Cap Screw M3x10mm (HC056-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Socket Head Cap Screw M3x10mm (HC056-S) Finishing Washer M3 (H0007-S) Finishing Washer M2.5 ..... x2 Socket Head Cap Screw M2.5x8mm ..... x2 Flat Head Cap Screws M3x8mm ....
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Chapter 5, Transmission Assembly Flat Head Cap Screw M2.5x5mm (HC128-S) Bearing 12x 24x6mm (HC426-S) Bearing Support Assembly (H0024-S) Bearing 10x Socket Head Cap Screw M3x10mm (HC056-S) Socket Head Cap Screw M3x10mm (HC056-S) 19x5mm Servo Support (H0010-S) x1 ...... Bearing 12x Socket Head Cap Screw M3x10mm 24x6mm x4 ...... Flat Head Cap Screw M2.5x5mm x3 ...... x1 Column (H0018-S) Bearing 10x (HC422-S) 19x5mm ......
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Chapter 5, Transmission Assembly 60T Pulley Assembly (H0171-S) Note 1: When you tighten the collar (H0121-S) on the main shaft, ensure there is no axial play. Push down the main shaft while pulling up the locking collar. Tighten the screw M4x22 at this time. Bearing 10x 15x4mm (HC420-S) One Way Bearing 10x 14x12mm (HC442-S) Note 2: The pinion and gear are designed to have zero backlash. This leads to initial “rough” rotation.
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Chapter 5, Transmission Assembly Tail Belt Idler Assembly (H0174-S) Flanged Bearing 3x 7x3mm (HC402-S) Tail Belt Idler Button Head Cap Screw M3x4mm (HC038-S) Belt Tensioner Arm Assembly (H0174-S) Belt Tensioner Support (H0174-S) Spring de 8 / df0.5 / LL8 (HC315-S) Belt Tensioner Arm Assembly (H0174-S) Washer 3.2x (HC180-S) 6x0.5mm Belt Tensioner Arm Flanged Bearing 5x 9x3mm (HC410-S) Main Structure Assembly 3 Washer 3.2x 6x0.5mm (HC180-S) Washer 3x 4x0.
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Chapter 5, Transmission Assembly Socket Head Cap Screw M3x8mm (HC050-S) Flanged Bearing 6x 13x5mm (HC414-S) Metric Hex Nylon Nut M5 (HC218-S) Bearing Support (H0142-S) Lock H0142 after have locked the motor.Motor shaft is requires to optimize the centering. H0142 can not be used with motor shaft 8mm. Washer 5.
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Chapter 6, Head Center Hub Assembly Uniball Radius Arm... x2 Radius Arm ... x2 Assembly Assembly Flanged Bearing 2.5x 6x2.5mm (HC400-S) Flanged Bearing 3x 7x3mm (HC402-S) Radius Arm (H0132-S) Spindle (H0079-S) Damper Derlin (H0144-S) Oring (HA024) Center Hub (H0135-S) Spacer Arm 2.5x 4x6.3mm H0253 (H0132-S) Uniball Radius Arm H0205 (H0132-S) Spacer Arm 3x5x2.7mm H0134 (H0132-S) Oring Damper Derlin (HA024) (H0144-S) Swashplate Assemly Note: Main Blade Grip Assembly...
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Chapter 7, Assembling The Modules Head HPS Assembly Metric Hex Nylon Nut M4 (HC212-S) Socket Head Cap Screw M3x12mm (HC062-S) Socket Head Cap Screw M3x12mm (HC062-S) Swashplate Assembly Socket Head Cap Shoudered M4x24mm (HC111-S) Socket Head Cap Screw M3x8mm (HC050-S) Carbon Frame Assembly Finishing Washer M3 (H0007-S) Central Group Assembly Socket Head Cap Screw M3x8mm (HC050-S) Canopy Positioner (H0008-S) Finishing Washer M3 (H0007-S) Canopy Positioner (H0008-S) Socket Head Cap Screw M3x8mm
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Chapter 8, Installation Of Swashplate Servos INSTALLATION OF SWASHPLATE SERVOS The linkage ball must be positioned between 17-19 mm out on the servo arm (figure 1). The 120° placement of the servos inside Goblin means the arms are difficult to access. For this reason it is advisable to ensure alignment of the servo arms (and sub trim set) before installation of the servos in the model (figure 2). Proceed with installation following the instructions below. Figure 3 shows a completed installation.
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Chapter 8, Installation Of Swashplate Servos The wire for the front servo must be positioned here Head HPS Version Preliminary Setup Linkage Rod A Assembly ... x2 66 mm 40 mm Linkade Rod B Aseembly Approx Linkade Rod A Aseembly Approx Adjust the linkage as shown. The linkage Rod A has thead right/left. Turning, you can change the tracking without disconnecting the plastic ball link.
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Chapter 9, Installation Of The Motor TRANSMISSION SETUP In order to select the correct motor pulley, please read page 32 The Goblin has many possible reduction ratios at your disposal. It is possible to optimize any motor and battery combination. It is recommended to use wiring and connectors appropriate for the currents generated in a helicopter of this class.
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Chapter 10, Installation Of The ESC DE-BURR THE SIDE FRAMES We recommend de-burring the edges of the carbon parts in areas where electrical wires run. ESC INSTALLATION The speed controller (ESC) is installed in the front of the helicopter. We recommend to use 6-8 mm connector and correct wires to support high current (>200A) Flat Head Cap Screw M2.
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Chapter 10, Installation Of The ESC Figure 1: Shows the wiring which connects the receiver and ESC . If the BEC used is combined with the ESC, it is recommended to use a dual wire connection. Figure 2-3: Shows the installation of a 2S battery for the flight control system. Alternatively, a BEC could be placed in the same area.
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Chapter 11, Installation Of The FBL Unit and RX FLYBARLESS CONTROL UNIT AND RX INSTALLATION It is possible to install any commercially available Flybarless control unit in the goblin. For Flybarless systems with a separate sensor, the sensor must be installed under the plate (Figure 1). Figure 2 shows an example of installation of the receiver and flybarless control unit. In Figure 3 you can see the extension lead for the tail servo.
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Chapter 12, Tail Tail Rotor Hub Assembly Tail Pitch Slider 01 (H0053-S) Tail Pitch Slider Assembly Flanged Bearing 8x 12x3.5mm (HC418-S) Spindle Shaft (H0329-S) Oring (HC335-S) Spacer 8.1x Tail Shaft (H0325-S) Tail Pitch Slider 02 (H0053-S) 9.2x3.2mm Uniball M3x3.
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Chapter 12, Tail Bell Crank Lever Assembly Tail Side Plate Assembly Socket Head Cap Screw M2.5x8mm (HC020-S) Bell Crank Base (H0058-S) Tail Side Plate (H0373-S) Washer 3x 4x0.5mm Spacer 3 x 4 x 9.
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Chapter 12, Tail Tail Boom Assembly C Yellow Tail Boom (H0366-S) Orange Tail Boom (H0383-S) B A DETAIL A Attaching H0082-S to the boom: Pre-assemble the two boom spacers H0082-S with the M3x20 socket set screw. Insert into the boom tube completely done up. Center the holes, then unscrew until there is contact with the walls Lock everything with the adhesive. Assemble H0040-S in the boom: Before assembling the two parts in the boom we suggest tightening the M2.
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Chapter 12, Tail Tail Boom Assembly Socket Head Cap Screw M3x12mm (HC062-S) Finishing Washer M3 (H0007-S) Finishing Washer M3 Finishing Washer M3 (H0007-S) x4 ...... Socket Head Cap Screw M3x12mm (HC062-S) Socket Head Cap Screw M3x12mm x4 ...... Threaded Rod M2.5x40mm (HC242-S) Threaded Rod M2.5x40mm (HC242-S) Carbon Rod (HC239-S) Plastic Ball Link (H0066-S) 4x Plastic Ball Link (H0066-S) 2.
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Chapter 12, Tail Servo Installation The distance between the axis and the ball must be between 15-16 mm 15-16mm Tail Servo Assembly Socket Head Cap Screw M2x6mm (HC004-S) Tail Servo Socket Head Cap Screw M2.5x12mm (HC026-S) Servo Spacer (H0075-S) Tail Servo Assembly Uniball M2 (H0064-S) Carbon Rod Assembly (HC239-S) 5H6 Uniball M2 5H6 x1 ...... Socket Head Cap Screw M2x6mm x1 ...... Tail Assembly Socket Head Cap Screw M2.5x12mm x4 ......
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Chapter 13, Installation Of The Boom BOOM ASSEMBLY *Insert the tail boom assembly . *Lock the M8 nuts with the HA016 special tool supplied (Tray 2). *Firmly lock the lateral srews M3x12. Use Loctile for this screw and make sure you remain tight. *Assemble the H0038 carbon security plate . *Connect the tail servo wire to the previously fitted extension lead. Socket Head Cap Screw M3x6mm ....x1 0.75mm Finishing Washer M3 ....x1 Socket Head Cap Screw M3x12mm ....
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Chapter 13, Installation Of The Boom, Canopy TAIL BELT TENSION *Check the proper assembly of the tail boom. *Check that the aluminum part of the tube is against the M3 stop screw. *Loosen the tail group by loosening the 4 M3 screws. *Install the belt onto the pulley, taking care to respect the direction of rotation (figure 1). *Rotate the tail drive several times by hand.
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Chapter 14, Battery BATTERIES The battery tray system in the Goblin 700 is simple, but very effective. The battery should be attached to the tray (Part H0149) with heat shrink, tape or velcro. You can optionally use the battery protection tray (Part H0151) see Fig. 1, 2. Before permanently mounting the batteries onto the battery tray, check the ideal position for the best center of gravity. Cut the heat shrink around the carbon fiber tray locking pins. Fig. 3.
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Chapter 15, In Flight SERIAL NUMBER In Bag 21, i will find the serial number tag for your Helicopter Sticking the tag as show. Please remember to register your product. (See page 1) OPERATIONS BEFORE FLIGHT *Set up the remote control and the flybarless system with utmost care. *It is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted. *Check that all wiring is isolated from the carbon/aluminum parts.
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Chapter 15, In Flight In Fight During its first flights the Goblin has to be “run in”. The Damper, the main gear, the uniball and other parts must undergo some slight wear to operate smoothly. It is likely that during the very first flights the model may exhibit a swaying phenomena, particularly at low head speed. This phenomena disappears after a few flights.
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Chapter 16, Maintenance TIPS: We recommend using something to prevent damage to the canopy due to vibration. In the picture, we used a piece of self adhesivevelcro on one side (Fig. 1) and a piece of foam (from a blade holder) on the other side. (Fig.2) MAINTENANCE *On the Goblin, areas to look for wear include: * * * * Motor belt Tail belt Damper Main gear and pinion The lifespan of these components varies according to the type of flying.
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Chapter 17, Exploded view, Carbon Frame 23 11 13 2 2 2 22 16 3 19 21 15 25 12 20 3 18 4 17 14 23 18 24 6 3 1 19 10 23 3 19 23 2 3 19 2 8 24 2 5 23 27 19 3 23 19 3 7 9 POS COD 1 H0002 2 Main Frame Name 23 Main Frame Name Specification Quantity POS COD Battery Tray Carbon Fiber 1 13 H0369 ESC Support Carbon Fiber 1 H0003 Frame Spacers Aluminum 7 14 H0370 Wires Support Carbon Fiber 1 3 H0007 Finishing Washers M3 Aluminum 16 15 H0374 Landing
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Chapter 17, Exploded view, Transmission Assembly 14 35 56 12 46 49 6 44 10 16 28 1 27 30 Support single-unit FBL 28 26 55 1 15 38 51 28 33 8 37 36 11 5 26 1 26 17 21 39 2 7 50 53 24 57 59 60 18 54 57 4 23 34 45 55 12 1 3 58 27 25 54 13 POS 1 COD H0007 TRANSMISSION ASSEMBLY Name Specification Finishing Washers M3 Aluminum 2 3 4 H0009 H0010 H0316 Main Structure Servo Support Motor Support Aluminum Aluminum Aluminum 1 1 1 5 6 7 8 9 10 H0320 H0361 H0171
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Chapter 17, Exploded view, Head System 23 13 21 32 47 36 34 20 7 14 44 3 50 30 34 24 49 10 5 45 28 22 Swashplate Set - H0023 26 33 1 46 29 15 6 48 35 32 31 16 11 37 8 11 25 38 Servo Assembly 1, 2, 3 Servo Assembly 3 18 16 4 9 Servo Assembly 1 43 10 17 39 27 41 42 12 Servo Assembly 2 40 19 Head System Head System Quantity POS COD Swashplate Set 1 24 HC122 Button Head Cap Screws M6 x 10mm 2 H0144 Damper Derlin 2 25 HC140 Threaded Rods M2.
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Chapter 17, Exploded view, Tail System 23 8 53 7 36 50 2 9 54 26 24 18 54 14 32 22 31 53 20 33 4 11 3 12 10 6 19 51 13 34 52 28 55 40 37 33 1 29 13 38 46 39 30 37 15 51 16 21 19 42 17 25 45 37 20 27 52 49 43 35 50 33 34 44 41 56 48 47 37 5 1 56 48 15 TAIL SYSTEM POS COD Name Specification 1 H0007 Finishing Washer M3 2 H0029 Spacer Quantity 3 H0031 Uniball Spacer 4 H0040 Tail Servo Locks Plastic 2 5 H0041 Locking Element Tai
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Chapter 18, Spare Parts Battery Tray [H0002-S] Frame Spacer [H0003-S] Finishing Washer M3 [H0007-S] - 1 x CF Battery Tray. - 6 x Flat Head Cap Screws M2.5x5mm. - 3 x Frame Spacers. - 10 x Finishing Washers M3. Servo Support [H0010-S] Swashplate Anti-Rotation Guide [H0017-S] Main Structure [H0009-S] - 1 x Main Structure. Column [H0018-S] Swashplate [H0023-S] - 1 x Servo Support. - 1 x CF Swashplate Anti-Rotation Guide. - 1 x Finishing Washer M3. - 1 x Socket Head Cap Screw M3x8mm. 4 x Columns.
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Chapter 18, Spare Parts Plastic Ball Link [H0066-S] Servo Spacer [H0075-S] Washer 3.1x [H0078-S] 12x1.8mm 10 x Plastic Ball Link -10 x Servo Spacers. - 10 x Washers 3.1x Spindle [H0079-S] Boom Spacer [H0082-S] 27T Tail Pulley [H0102-S] Bush One Way [H0110-S] - 1 x Spindle. - 2 x Button Head Cap Screw M6x10mm. - 2 x Washer 6x 14x1.5mm - 2 x Boom Spacer. - 1 x Set Screw M3x20mm - 1 x 27T Tail Pulley. - 1 x Set Screw M4x4mm. - 6 x Socket Head Cap Screws M2x5mm. - 4 x Bush One Ways.
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Chapter 18, Spare Parts Aluminum Front Tail Pulley [H0172-S] 18T Pulley [H0175-18-S] Belt Tensioner Support [H0174-S] - 1 x Column Belt Tensioner. - 1 x Tail Belt Idler. - 1 x Belt Tensioner Arm. - 2 x Flanged Bearings 3x 7x3mm. - 2 x Flanged Bearings 5x 9x3mm. - 1 x Socket Head Cap Screw M3x50mm. - 1 x Washer 3x 4x0.5mm. - 1 x Socket Head Cap Screw M3x12mm. - 2 x Washers 3.2x 6x0.5mm. - 1 x 18T Pulley. - 1 x Button Head Cap Screw M3x4mm. - 1 x Set Screws M4x4mm. - 1 x Spring De8/df0.5/LL8.
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Chapter 18, Spare Parts Tail Spilde Shaft [H0329-S] - 1 x Tail Spilde Shaft. - 2 x Button Head Socket Cap Screw M4x6mm. Spacer Set For Tail Rotor [H0330-S] Linkage HPS V2 [H0346-S] - 2 x Washer Ø5xØ8.9x0,75mm. - 2 x Washer Ø7.5xØ10x0,5mm. - 2 x Tail Oring Damperner. - 2 x Linkage HPS. - 4 x Plastic Ball Link. - 2 x Linkage Rod. Main Frame [H0354-S] Tail Boom Support [H0358-S] - 1 x Tail Boom Support. - 1 x Nylon screw M8x20mm. - 1 x Flat Head Socket Cap M3x8mm.
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Chapter 18, Spare Parts [HC002-S] [HC004-S] [HC008-S] [HC010-S] - 5 x Socket Head Cap Screws M2x5mm. -5 x Socket Head Cap Screws M2x6mm. -5 x Socket Head Cap Screws M2x8mm. -5 x Socket Head Cap - 5 x Socket Head Cap -5 x Socket Head Cap Screws M2.5x8mm. Screws M2.5x6mm. Screws M2x10mm. [HC026-S] [HC033-S] [HC038-S] [HC044-S] [HC050-S] [HC056-S] - 5 x Socket Head Cap Screws M3x6mm. - 5 x Socket Head Cap Screws M3x8mm. - 5 x Socket Head Cap Screws M3x10mm.
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Chapter 18, Spare Parts [HC200-S] [HC206-S] [HC212-S] [HC218-S] - 10 x Metric Hex Nylon Nuts M2,5H3,5. - 10 x Metric Hex Nylon Nuts M3H4. - 10 x Metric Hex Nylon Nuts M4H5. - 5 x Metric Hex Nylon Nuts M5H4.5. [HC230-S] [HC232-S] [HC239-S] [HC242-S] [HC304-S] - 3 X Thread Rods M2.5 x 40mm. - 1 x Main Belt. - 5 x Shims Ø10xØ16x1mm. - 5 x Shims Ø10xØ16x0.2mm. - 1 x Carbon Rod Ø4xØ2,5x702mm. - 2 x Plastic Ball Linkage. - 2 x Thread Rod M2.5x40mm.
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Chapter 18, Spare Parts [HA016-S] [HA025-S] [HA024-S] [HA026-S] [HA112-S] [BW2720-G] [BW5104-G] - 2 x Wrench Tool M8,M6. - 4 x O-ring 3050. - 2 x Velcro Battery Strap. - 8 x Heat Shrink - Clear. - 1 x Rubber Canopy Edge Protection. UPGRADES and ACCESSORIES [BW4690] Main Blade For 3D Flight Aluminum ESC Heat Sink [H0165-S] [BW5115] Tail Blade For 3D Flight - 1 x Aluminum ESC Heat Sink. - 4 x Socket Head Cap M3x6mm. - 4 x Cup Point Set Screws M3X20mm. - 12 x Washer Ø3,3xØ6x0,5mm.
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