GOBLIN 700 KYLE STACY EDITION - Carefully check your model before each flight to ensure it is airworthy. - Consider flying only in areas dedicated to the use of model helicopters. - Check and inspect the flying area to ensure it is clear of people orbstacles. - Rotor blades can rotate at very high speeds! Be aware of the danger they pose. - Always keep the model at a safe distance from other pilots and spectators. - Avoid maneuvers with trajectories towards a crowd.
Goblin 700 Kyle Stacy Edition Manual Release 1.0 - June 2015 WORLD DISTRIBUTION www.goblin-helicopter.com For sales inquiries, please email: sales@goblin-helicopter.com For info inquiries, please email: support@goblin-helicopter.com Attention: If you are a consumer and have questions or need of assistance, please contact in a first time the Goblin retailer where you made the purchase EUROPEAN DISTRIBUTION www.sabitaly.it For sales inquiries, please email: sales@sabitaly.
Chapter 1, Serial Number Please read this user manual carefully, it contains instructions for the correct assembly of the model. Please refer to the web site www.goblin-helicopter.com for updates and other important information. VERY IMPORTANT Inside Box 5, you will find Bag 21. This bag contains your serial number tag. Please take a moment to register your kit online via our web site at: http: //www.goblin-helicopter.
Chapter 2, Important Notes IMPORTANT NOTES *This radio controlled helicopter is not a toy. *This radio controlled helicopter can be very dangerous. *This radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *This radio controlled helicopter must be built following these instructions. This manual provides the necessary information to correctly assemble the model. It is necessary to carefully follow all the instructions.
Chapter 3, Components and Box ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES *Electric Motor: 12S – 480/520Kv Maximum diameter 64mm, Maximum height 64mm, Pinion shaft diameter 6/8mm *Generic pliers *Hexagonal driver, size 1.5,2,2.5,3,4mm *4mm T-Wrench *5.5mm Socket wrench (for M3 nuts) *8mm Hex fork wrench (for M5 nuts) *Speed controller: minimum 160A to be safe *Medium threadlocker (eg. Loctite 243) *Strong retaining compound (eg. Loctite 648) *Spray lubricant (eg.
Chapter 4, Carbon Frame 4-Carbon Frame Page 4 The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Very important in red line zone.
Chapter 4, Carbon Frame BAG 1.1, FOAM 3, BOX 6 Socket Head Cap Screw M2.5x8mm (HC020-S) Stop Battery Plate (H0150-S) Battery Tray (H0002-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Frame Spacer (H0003-S) Frame Spacer (H0003-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Frame Spacer (H0003-S) ESC Support (H0153-S) Flat Head Cap Screw M2.5x5mm (HC128-S) Flat Head Cap Screw M2.
Chapter 4, Carbon Frame BAG 1.2, BAG 1.3, FOAM 3 Note: Frame Spacer (H0003-S) Flat Head Cap Screw M2.5x5mm (HC128-S) ESC Support (H0088-S) Flat Head Cap Screw M2.
Chapter 4, Carbon Frame BAG 1.2, BOX 6 Note: Choose the position for the batteries For the best 3D performance (with 12S-5000 batteries) we recommend position 1 Finishing Washer M3 (H0007-S) Bottom holes: 75mm max height batteries. Middle holes: 70mm max height batteries. Top holes: 60mm max height batteries.
Chapter 4, Carbon Frame BAG 2, BOX 7 Plastic Landing Gear Assembly Plastic landing gear F3C (H0449-S) [HC152-S] Metric Hex Nylon Nut M3 (HC206-S) Landing Gear ROD (H0431-S) Set Screws M4x4mm (HC152-S) Oring (HC453-S) Note: Landing Gear Plug (H0432-S) You can use Super Glue to lock the nuts in correct position Finishing Washer M3 (H0007-S) Socket Head Cap Screws M3x16mm (HC068-S) Plastic Landing Gear Assembly Finishing Washer M3 (H0007-S) Socket Head Cap Screws M3x16mm (HC068-S) Page 8
Chapter 5, Transmission Assembly BAG 3, FOAM 1, FOAM 2 Flat Head Cap Screw M2.
Chapter 5, Transmission Assembly BAG 4, FOAM 2, FOAM 3 Note 1: 60T Pulley Assembly (H0171-S) When you tighten the collar (H0121-S) on the main shaft, ensure there is no axial play. Push down the main shaft while pulling up the locking collar. Tighten the screw M4x22 at this time. Bearing 10x 15x4mm (HC420-S) Note 2: The pinion and gear are designed to have zero backlash. This leads to initial “rough” rotation.
Chapter 5, Transmission Assembly BAG 5, FOAM 2 Tail Belt Idler Assembly (H0174-S) Flanged Bearing 3x 7x3mm (HC402-S) Tail Belt Idler [H0069] Main Structure Assembly Belt Tensioner Arm Assembly (H0174-S) Button Head Cap Screw M3x4mm (HC038-S) Belt Tensioner Arm Flanged Bearing 5x 9x3mm (HC410-S) Spring de 8 / df0.5 / LL8 (HC315-S) Belt Tensioner Support (H0174-S) Belt Tensioner Arm Assembly Washer 3.2x 6x0.5mm (HC180-S) Washer 3x (HC176-S) 4x0.
Chapter 5, Transmission Assembly BAG 6, FOAM 1, FOAM 2 Socket Head Cap Screw M3x8mm (HC050-S) Flanged Bearing 6x 13x5mm (HC414-S) Bearing Support (H0143-S) Lock H0142 after have locked the motor.Motor shaft is requires to optimize the centering. H0142 can't be used with motor shaft 8mm.
Chapter 6, Head BAG 7B, FOAM 3 Radius Arm Assembly ... x 2 Flanged Bearing 3x 7x3mm (HC402-S) Center Hub Assembly Socket Head Cap Screw M2.5x6mm (HC018-S) Radius Arm (H0421BL-S) Center Hub (H0410BL-S) eg: Microlube GL261 Spindle (H0412-S) Pin 5 mm (H0413-S) Spacer Arm (H0416-S) Spacer Arm (H0134-S) Flanged Bearing 2.5x 6x2.5mm (HC400-S) Note: The HPS3 head should be assembled with one, 1mm shim (HC230) and one, 0.2mm shim (HC232) on each side.
Chapter 7, Assembling The Modules BAG 8, FOAM 3 Head HPS3 Assembly Metric Hex Nylon Nut M4 (HC212-S) Socket Head Cap Screw M3x12mm (HC062-S) Swashplate Assembly Socket Head Cap Shoudered M4x24mm (HC111-S) Socket Head Cap Screw M3x8mm (HC050-S) Finishing Washer M3 (H0007-S) Carbon Frame Assembly Central Group Assembly Flat Head Cap Screw M3x8mm (HC134-S) Finishing Washer M3 (H0007-S) Canopy Mount Base (H0319-S) Canopy Mount Base (H0319-S) Socket Head Cap Screw M3x8mm (HC050-S) Page 14 Flat Head Cap
Chapter 8, Installation Of Swashplate Servos BAG 9 INSTALLATION OF SWASHPLATE SERVOS The linkage ball must be positioned between 17-19 mm out on the servo arm (figure 1), recommended servo arm SAB p/n [HA050/HA051]. The 120° placement of the servos inside Goblin means the arms are difficult to access. For this reason it is advisable to ensure alignment of the servo arms (and sub trim set) before installation of the servos in the model (figure 2). Proceed with installation following the instructions below.
Chapter 8, Installation Of Swashplate Servos The wire for the front servo must be positioned here Head HPS Version Preliminary Setup Adjust the linkage as shown. The linkage Rod A has thead right/left. Turning, you can change the tracking without disconnecting the plastic ball link. Linkage Rod A Assembly ...
Chapter 9, Installation Of The Motor TRANSMISSION SETUP It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The Goblin has many possible reduction ratios at your disposal. It is possible to optimize any motor and battery combination. It is recommended to use wiring and connectors appropriate for the currents generated in a helicopter of this class.
Chapter 9, Installation Of The Motor FOAM 2 MOTOR BELT TENSION *Assemble the motor and pinion to its mounting plate. *Fit the motor assembly into position. *Compress the springs by pushing the motor toward the main shaft. *At maximum compression, temporarily tighten one of the slide screws. *With the minimum centre distance it is easy to install the belt. First put the belt on the motor pinion. *Then put the belt around the big pulley. *Rotate the motor several times by hand.
Chapter 10, Installation Of The ESC DE-BURR THE SIDE FRAMES We recommend de-burring the edges of the carbon parts in areas where electrical wires run. ESC INSTALLATION The speed controller (ESC) is installed in the front of the helicopter. Figure 1 shows the mounting area. Figure 2 shows the installation of the Kosmik ESC from Kontronik.
Chapter 11, Installation Of Flybarless Unit and RX BAG 18 FLYBARLESS CONTROL UNIT AND RX INSTALLATION It is possible to install any commercially available Flybarless control unit in the goblin. For Flybarless systems with a separate sensor, the sensor must be installed under the plate (Figure 1). Figure 2 shows an example of installation of the receiver and flybarless control unit. In Figure 3 you can see the extension lead for the tail servo.
Chapter 12, Tail System BAG 10B, FOAM 3 Tail Pitch Slider Assembly Tail Blade Grip Assembly .....x3 Bearing 5x 10x4mm (HC411-S) Flanged Bearing 8x 12x3.5mm (HC418-S) Spacer 8.1x Bearing 5x 10x4mm (HC411-S) Tail Pitch Slider 01 (H0409BL-S) 9.2x3.2mm Socket Head Cap Screw M2x6mm (HC004-S) Tail Pitch Slider 02 (H0407-S) Tail Pitch Slider Link (H0056-S) Tail Pitch Slider 03 (H0054-S) Thrust Bearing 5x 10x4mm (HC435-S) Note: Larger ID Spacer 7.5x 10x0.
Chapter 12, Tail BAG 11, BAG 12, FOAM 2, FOAM 3, BOX 6 Bell Crank Lever Assembly Tail Side Plate Assembly Bell Crank Base (H0058BL-S) Tail Upper Case (H0360-S) Washer 3x 4x0.5mm (HC176-S) Tail Pin (H0264-S) Flanged Bearing 3x 7x3mm (HC402-S) Spacer 3 x [H0060] Tail Case Spacer (H0061BL-S) Socket Head Cap Screw M3x8mm (HC050-S) 4 x 9.
Chapter 12, Tail BAG 14 Tail Boom Assembly C Yellow Carbon Tail Boom (H9045-S) B A DETAIL A Attaching H0082-S to the boom: Pre-assemble the two boom spacers H0082-S with the M3x20 socket set screw. Insert into the boom tube completely done up. Center the holes, then unscrew until there is contact with the walls Lock everything with the adhesive. Assemble H0040-S in the boom: Before assembling the two parts in the boom we suggest tightening the M2.
Chapter 12, Tail BAG 13, BAG 16, BOX 3 Tail Boom Assembly Finishing Washer M3 (H0007-S) Socket Head Cap Screw M3x12mm (HC062-S) Socket Head Cap Screw M3x12mm (HC062-S) Finishing Washer M3 (H0007-S) Note: Before put plastic ball in threaded rod, please wait 12 hours after bonding Threaded Rod M2.5x40mm (HC242-S) Threaded Rod M2.5x40mm (HC242-S) Carbon Rod (HC239-S) Plastic Ball Link (H0066-S) 4x Plastic Ball Link (H0066-S) 2.
Chapter 12, Tail Servo Installation BAG 15 The distance between the axis and the ball must be between 15-16 mm 15-16mm Tail Servo Assembly Uniball M2 (H0064-S) 5H6 Tail Servo Socket Head Cap Screw M2.5x12mm (HC026-S) Socket Head Cap Screw M2x6mm (HC004-S) Servo Spacer (H0075-S) Carbon Rod Assembly (HC239-S) The tail servo wire lead must not be allowed to move above this line (figure 1). To ensure this, it is necessary to position it and then secure with hot glue in the area indicated by the arrow.
Chapter 13, Installation Of The Boom BAG 17 BOOM ASSEMBLY *Insert the tail boom assembly . *Lock the M8 nuts with the HA016 special tool supplied. *Firmly lock the lateral srews M3x12mm. Use Loctile for this screw and make sure you remain tight. *Assemble the H0038 carbon security plate . *Connect the tail servo wire to the previously fitted extension lead. 0.75 mm Socket Head Cap Screw M3x6mm (HC044-S) Note: Between the boom and the aluminum plate, there is a space of around 0.75mm. Look the picture.
Chapter 13, Installation Of The Boom, Canopy FOAM 3 TAIL BELT TENSION *Check the proper assembly of the tail boom. *Check that the aluminum part of the tube is against the M3 stop screw. *Loosen the tail group by loosening the 4 M3 screws. *Install the belt onto the pulley, taking care to respect the direction of rotation (figure 1). *Rotate the tail drive several times by hand. *Load the spring by a rotation of 270° the tensioning arm (clockwise).
Chapter 14, Battery BAG 19 BATTERIES The battery tray system in the Goblin 700 is simple, but very effective. The battery should be attached to the tray (Part H0149) with heat shrink, tape or velcro. You can optionally use the battery protection tray (Part H0151) see Fig. 1, 2. Before permanently mounting the batteries onto the battery tray, check the ideal position for the best center of gravity. Cut the heat shrink around the carbon fiber tray locking pins. Fig. 3.
Chapter 15, In Flight BAG 20B, BAG 21 Always in Bag 21, you can take the KSE plate and put in this position SERIAL NUMBER In Bag 21, you will find the serial number tag for your Helicopter Sticking the tag as show. Please remember to register your product. (See page 1) OPERATIONS BEFORE FLIGHT *Set up the remote control and the flybarless system with utmost care. *It is advisable to test the correct settings of the remote and flybarless system without main blades or tail blades fitted.
Chapter 16, Maintenance ABOUT HPS3 The new HPS head offers an independent dampening system for each blade grip, there are three dampening settings: A = Soft for smooth response. B = Medium. C = Firm for direct and precise response. In the kit, there is the damper for direct and precise responce H0426-C Other Setting >> p/n H0426-S ABOUT HPS3 SETUP 3 blade rotor heads require a much lower cyclic gain on flybarless systems.
Chapter 17, Exploded view, Carbon Frame 21 17 12 12 4 21 3 19 10 24 15 23 16 22 11 3 13 18 23 3 6 19 20 25 21 2 14 19 3 1 21 3 19 2 8 21 3 3 21 2 21 3 5 21 19 7 9 Main Frame POS COD 1 H0002 2 Name Specification Quantity Battery Tray Carbon Fiber 1 H0003 Frame Spacers Aluminum 5 3 H0007 Finishing Washers M3 Aluminum 12 4 H0088 ESC Support Carbon Fiber 1 5 H0149 Battery Plate Carbon Fiber 1 6 H0150 Stop Battery Plate Aluminum 1 7 H0151 C
Chapter 17, Exploded view, Transmission Assembly 15 36 47 57 4 1 6 43 45 28 29 31 49 27 17 29 3 56 1 18 12 46 8 35 39 24 23 51 37 56 13 27 1 55 5 58 29 21 7 40 33 1 27 50 19 22 38 54 9 29 55 25 26 57 59 28 11 2 58 16 53 42 41 29 10 26 20 44 46 14 52 34 32 30 48 POS 1 COD H0007 TRANSMISSION ASSEMBLY Name Specification Finishing Washers M3 Aluminum 2 3 4 H0009 H0010 H0017 Main Structure Servo Support Swash plate Anti-Rotation Guide Aluminum A
Chapter 17, Exploded view, Head System 27 34 32 43 8 42 48 14 30 11 4 42 12 46 39 28 10 17 35 9 41 Swashplate Set - H0420 40 44 16 44 15 13 4 24 45 33 38 26 4 23 19 7 22 20 45 28 18 4 31 2 49 5 47 Servo Assembly 1, 2, 3 29 6 36 28 26 21 1 37 3 POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 COD Head System Name H0031 Uniball Spacers H0063 Uniballs H0064 Uniballs H0065 Uniball M3 H0066 Plastic Ball Linkages H0075 Servo Spacers H0134 Spac
Chapter 17, Exploded view, Tail System 36 27 2 7 15 32 53 8 26 24 52 30 53 34 19 29 44 33 32 21 45 54 55 23 36 6 36 46 41 28 51 51 38 20 50 10 49 18 37 17 42 12 52 41 25 50 11 3 9 35 39 36 34 5 14 16 33 12 40 43 48 31 22 46 47 13 TAIL SYSTEM Name POS COD 1 H0007 Finishing Washer M3 2 H0029 Spacer 3 4 H0040 H0041 Tail Servo Locks Locking Element Tails Plastic Carbon Fiber 2 2 5 H0045 Linkage Tail Support Plastic 1 7 Specification Aluminum
Chapter 18, Spare Parts Battery Tray [H0002-S] Frame Spacer [H0003-S] Finishing Washer M3 [H0007-S] Main Structure [H0009-S] - 1 x CF Battery Tray. - 6 x Flat Head Cap Screws M2.5x5mm. - 3 x Frame Spacers. - 10 x Finishing Washers M3. - 1 x Main Structure. Servo Support [H0010-S] Swashplate Anti-Rotation Guide [H0017-S] Column [H0018-S] Bearing Support [H0024-S] - 1 x Servo Support. - 1 x CF Swashplate Anti-Rotation Guide. - 1 x Finishing Washer M3. - 1 x Socket Head Cap Screw M3x8mm.
Chapter 18, Spare Parts Boom Spacer [H0082-S] Plastic Ball Link [H0066-S] Servo Spacer [H0075-S] Washer 3.1x [H0078-S] - 10 x Plastic Ball Link. - 10 x Servo Spacers. - 4 x Washers ESC Support [H0088-S] 25T Tail Pulley [H0155-S] Bush One Way [H0110-S] Red Vertical Fin [H0117-S] - 1 x ESC Support. - 2 x Frame Spacer. - 4 x Flat Head Cap Screws M2.5x5mm. - 1 x 25T Tail Pulley. - 1 x Set Screw M4x4mm. - 6 x Socket Head Cap Screws M2x5mm. - 4 x Bush One Ways. - 1 x Red Vertical Fin.
Chapter 18, Spare Parts Belt Tensioner Support [H0174-S] - 1 x Column Belt Tensioner. - 1 x Tail Belt Idler. - 1 x Belt Tensioner Arm. - 2 x Flanged Bearings 3x 7x3mm. - 2 x Flanged Bearings 5x 9x3mm. - 1 x Socket Head Cap Screw M3x50mm. - 1 x Washer 3x 4x0.5mm. - 1 x Socket Head Cap Screw M3x12mm. - 2 x Washers 3.2x 6x0.5mm. - 1 x Button Head Cap Screw M3x4mm. - 1 x Spring De8/df0.5/LL8. 18T Pulley [H0175-18-S] 19T Pulley [H0175-19-S] - 1 x 18T Pulley. - 1 x Set Screws M4x4mm. - 1 x 19T Pulley.
Chapter 18, Spare Parts Bell Crank Lever [H0406BL-S] Tail Pitch Slider 3 Blade [H0409BL-S] Center Hurb [H0410BL-S] Spindle [H0412-S] - 2 x Tail Pin. - 1 x Uniball M2. - 1 x Uniball Spacer. - 1 x Bell Crank Lever. - 2 x Flanged Bearing 3x 7x3mm. - 1 x Head Cap Screws M3x22mm. - 1 x Head Cap Screws M2x8mm. - 1 x Washer 3x 4x0.5mm. - 1 x Spacer 3x 4x9.6mm. - 1 x Tail Pitch Slider 01. - 1 x Tail Pitch Slider 02. - 1 x Tail Pitch Slider 03. - 1 x Spacer 8x 9x3.2mm. - 2 x Flanged Bearings 8x 12x3.5.
Chapter 18, Spare Parts [HC020-S] [HC002-S] [HC004-S] [HC008-S] [HC010-S] [HC018-S] - 5 x Socket Head Cap Screws M2x5mm. -5 x Socket Head Cap Screws M2x6mm. -5 x Socket Head Cap Screws M2x8mm. -5 x Socket Head Cap Screws M2x10mm. -5 x Socket Head Cap - 5 x Socket Head Cap Screws M2.5x8mm. Screws M2.5x6mm. [HC026-S] [HC033-S] [HC038-S] [HC044-S] [HC050-S] [HC056-S] - 5 x Socket Head Cap Screws M3x6mm. - 5 x Socket Head Cap Screws M3x8mm. - 5 x Socket Head Cap Screws M3x10mm.
Chapter 18, Spare Parts [HC200-S] [HC206-S] [HC212-S] [HC218-S] - 10 x Metric Hex Nylon Nuts M2,5H3,5. - 10 x Metric Hex Nylon Nuts M3H4. - 10 x Metric Hex Nylon Nuts M4H5. - 5 x Metric Hex Nylon Nuts M5H4.5. [HC230-S] [HC232-S] [HC239-S] [HC242-S] - 5 x Shims Ø10xØ16x1mm. - 5 x Shims Ø10xØ16x0.2mm. - 1 x Carbon Rod Ø4xØ2,5x702mm. - 2 x Plastic Ball Linkage. - 3 X Thread Rods M2.5 x 40mm. - 2 x Thread Rod M2.5x40mm. - 1 x Main Belt.
Chapter 18, Spare Parts [HA016-S] [HA024-S] [HA025-S] [HA026-S] [HA112-S] - 2 x Wrench Tool M8,M6. - 4 x O-ring 3050. - 2 x Velcro Battery Strap. - 8 x Heat Shrink - Clear. - 1 x Rubber Canopy Edge Protection. [3BL690-3DS] [3BW5115-S] [3BW5104-S] - 3 x Main Blades 690. - 3 x Tail Blades 115. - 3 x Tail Blades 104. UPGRADES and ACCESSORIES New Heavy-Duty Tail Pulley 24T [H0154-S] Aluminum ESC Heat Sink [H0165-S] - 1 x New Heavy-Duty Tail Pulley 24T. - 1 x Aluminum ESC Heat Sink.