Goblin 570 Manual Release 1.1 - March 2014 SAB HELI DIVISION S.R.L.
Chapter 1, Specifications The Goblin is a high performance radio controlled helicopter. The design is original, moving away from traditional schemes, searching rationality for simplicity. Our goal was to create a simple, high performance helicopter, with a minimum of mechanical components, and simple maintenance. Please read this user manual carefully, it contains instructions for the correct assembly of the model. Please refer to the web site www.goblin-helicopter.
Chapter 2, Important Notes IMPORTANT NOTES *This radio controlled helicopter is not a toy. *This radio controlled helicopter can be very dangerous. *This radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *This radio controlled helicopter must be built following these instructions. This manual provides the necessary information to correctly assemble the model. It is necessary to carefully follow all the instructions.
Chapter 3, In The Box ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES *Electric Motor: 6S–1000/1400 Kv, 12S–500/700 Kv maximum diameter 52mm, maximum height 56mm, pinion shaft diameter 5 - 6mm *Speed controller: 6S minimum 100A, 12S minimum 80A *Generic pliers *Hexagonal driver, size 1.5, 2, 2.5, 3, 4 mm *4mm T-Wrench *5.
Chapter 4, Carbon Frame 4-Carbon Frame Copyright © 2014 - SAB Heli Division - All rights reserved The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Very Important in red line zone.
Chapter 4, Carbon Frame Right Main Frame Assembly Battery Block (H0256-S) Battery Support Assembly Spacer 54mm (H0239-S) Main Frame (H0290-S) Button Head Cap Screw M2x5mm (HC005-S) Battery Support Dx (H0312_B-S) Battery Support Sx (H0312_A-S) Button Head Cap Screw M2x5mm ....x1 Battery Support Assembly Right Main Frame Assembly Landing Gear Mount Front (H0307-S) Finishing Washer M2.5 (H0255-S) Main Frame (H0290-S) Spacer 54mm (H0239-S) Tail Servo Support (H0393-S) Socket Head Cap Screw M2.
Chapter 4 ,Carbon Frame By using these screws you make landing gear stronger. However in case of hard crash you can damage the main frame. Without using screws that landing gear is a breaking point that avoid main frame damage CF Landing Gear Assembly Finishing Washer M2.5 (H0255-S) Socket Head Cap Screws M2.5x8mm (HC020-S) Socket Head Cap Screws M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) Landing Gear Support (H0350-S) Socket Head Cap Screws M2.5x8mm Metric Nylon Nut M2.5 (HC200-S) .....
Chapter 5 , Tranmission Assembly 5-Transmission Assembly Copyright © 2014 - SAB Heli Division - All rights reserved Page 7
Chapter 5, Transmission Assembly Column (H0263-S) 18T Pinion (H0292-S) Bearing 8x (HC419-S) 16x5mm Bearing 10x (HC422-S) 19x5mm Metric Hex Nylon Nut M2.5H3.5 (HC200-S) Socket Head Cap Screw M2.5x15mm (HC028-S) Secondary Shaft (H0294-S) Main Shaft (H0296-S) Main Structure (H0212-S) 62T Main Gear (H0293-S) Socket Head Cap Screw Shouldered M3x18mm (HC079-S) Metric Hex Nylon Nut M3H4 (HC206-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Socket Head Cap Screw M2.
Chapter 5, Transmission Assembly 60T Pulley Assembly Swashplate AntiRotation Guide (H0401-S) Bearing 10x 15x4mm (HC420-S) One Way Bearing 10x 14x12mm (HC442-S) 60T Pulley (H0295-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Bearing 10x 15x4mm (HC420-S) Finishing Washer M2.5 (H0255-S) Sensor Support (H0224-S) 60T Pulley Assembly Socket Head Cap Screw M2.5x6mm (HC018-S) Washer 10x 16x0.1mm (HC234-S) (Use additional shims to remove any axial play) Socket Head Cap Screw Shoudered M2.
Chapter 5, Tranmission Assembly Bushing 5x 6x18mm (H0266-S) (Needed with 5 mm motor shaft) Metric Hex Nylon Nut M4H5 (HC212-S) Set Screw M4x4mm (HC152-S) 21T Pulley (H0215-21-S) (See page 16 for additional pulleys available) Washer 4.3x (HC184-S) Spring de 5 / df 0.3 / LL6 (HC316-S) Note: Use this hole with motor 30x30, M4mm. Screw M4x6mm (HC351-S) Flat Head Cap Screw M3x5mm (HC132-S) Motor Support (H0291-S) Set Screw M4x15mm (HC154-S) 11x1mm Finishing Washer M2.5 (H0255-S) Spring de 3 / df 0.
Chapter 6, Main Rotor Assembly 6-Main Rotor Copyright © 2014 - SAB Heli Division - All rights reserved Page 11
Chapter 6, Main Rotor Assembly Radius Arm ... x 2 Assembly Uniball Radius Arm ... x 2 Assembly Spacer Arm 2.5x4x6.3mm (H0253) Radius Arm (H0204-S) Center Hub Assembly Oring (HC330-S) Spindle (H0213-S) Spacer Arm 2.5x4x3mm (H0254) Flanged Bearing 2.5x 6x2.5mm (HC400-S) Uniball Radius Arm (H0205-S) Center Hub (H0206-S) Flanged Bearing 2.5x 6x2.5mm (HC400-S) Oring (HC330-S) Main Blade Grip Assembly ....x2 Main Blade Grip (H0202-S) Uniball M3x4 (H0065-S) 5H3 Spacer 8x 12.5x0.
Chapter 7, Installation Of Servos Tail Servo Assembly Socket Head Cap Screw M2.5x10mm (HC022-S) CF Tail Servo Support (H0289-S) Tail Servo Assembly Socket Head Cap Screw M2.5x8mm (HC020-S) Tail Servo Tail Servo Block (H0392-S) Tail Servo Assembly The distance between the center of the horn and the ball should be between 15-18 mm. 15-18mm Tail Servo Socket Head Cap Screw M2x6mm (HC004-S) Uniball M2 5H6 (H0064-S) Finishing C Washer M2.5 (H0255-S) Socket Head Cap Screw M2.5x8mm .....
Chapter 7, Installation Of The Servos Installation Of The Swashplate Servos The distance between the center of the horn and the ball should be between 16-18 mm (Figure 1). Select the carbon fiber servo mount that is suitable for the size of servos to be used (Figrure 2). 16-18mm H0308 Servo Mounting The servo linkages must be aligned correctly. In order to do this, you must chose from one of the options shown here. Figure 3 shows the installation of the servos at 120 degrees.
Chapter 8, Assembling The Modules Swashplate Assembly Uniball M3x4 5H18 (H0063-S) Swashplate Assemly (H0201-S) Uniball M3x4 (H0065-S) Socket Head Cap Screw M2.5x12mm (HC026-S) Metric Hex Nylon Nut M3 (HC206-S) Socket Head Cap Screw M2.5x12mm (HC026-S) 5H3 Socket Head Cap Screw Shouldered M3x20mm (HC082-S) Swashplate Assemly Metric Hex Nylon Nut M3 ....x1 Socket Head Cap Screw M2.5x12mm ....x2 Socket Head Cap Screw Shouldered M3x20mm ....x1 Preliminary Head Setup Adjust the linkages as shown.
Chapter 9, Installation Of the Motor TRANSMISSION SETUP It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The Goblin has many possible reduction ratios at your disposal. It is possible to optimize any moror and battery combination. It is recommended to use wiring and connector appropriate for the currents generated in a helicopter of this class.
Chapter 9, Installation Of The Motor Motor Belt Tension - Install the motor and pulley to the motor mount plate. - Place the motor assembly in position. - Compress the springs by pushing the motor towards the main shaft. - At max compression, tighten one of the slide screws temporarily. - Put the belt around the motor pulley first, then put it around the big pulley. - Rotate the motor a few times by hand to allow the belt to site properly. - Loosen up the slide screw; the springs will tension the belt.
Chapter 10, Installation Of The ESC De-Burr The Side Frames We recommend de-burring the edges of the carbon parts in areas where electrial wires run. See Page 4. ESC Installation The electronic speed control (ESC) is intalled in the front part of the helicopter. You can easily fasten the ESC with cable ties as shown in figures 1 and 2. Take care of orient the closure of the ties as show in Figure 3. Figure 4: You can see the wiring for connecting the ESC to the central unit.
Chapter 11, Installation of FBL & RX FBL System Installation We recommend the use of a one unit flybarless system, i.e. Mini vBar, Microbeast, etc. However, a two unit flybarless system can also be installed. For one unit systems, the unit is installed as shown in position 1. See Fig 1,2,3. Position 2 and 3 can be used for RX System. See Fig 1,4. Two unit FBL systems can be installed as follows: control unit in position 1 and sensor in position 4 or vice-versa. See Fig 5.
Chapter 12, Tail Assembly Tail Rotor Hub Assembly Tail Pitch Slider Assembly Tail Pitch Slider 02 (H0233-S) Tail Pitch Slider 01 (H0233-S) Oring (HC334-S) Spindle Shaft (H0220-S) Tail Shaft (H0227-S) Flanged Bearing 7x 11x3mm (HC416-S) Socket Head Cap Screw M3x6mm (HC044-S) Note: It is a normal for the tail to feel a bit tight after initial assembly as the tail spindle preload is ussually high when the helicopter is brand new.
Chapter 12, Tail Assembly Tail Side Plate Assembly Tail Side Plate (H0297-S) Bell Crank Lever Assembly Flanged Bearing 2.5x 6x2.5mm (HC400-S) Bell Crank Support (H0229-S) Tail Case Spacer (H0216-S) Tail Pin (H0264-S) Spacer Arm 2.5x 4x6.3mm (H0253-S) Socket Head Cap Screw M2.5x6mm (HC018-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Bell Crank Lever (H0234-S) Uniball M3x 4 H5.5 (H0279-S) Flanged Bearing 5x 13x4mm (HC412-S) Socket Head Cap Screw M2.5x6mm ......x3 Socket Head Cap Screw M2.5x8mm ......
Chapter 13, Boom Assembly Locking Element Tail Assembly ...x2 Tail Boom Assembly A Locking Element Tail Metric Hex Nylon Nut M3 (H0249-S) (HC206-S) Yellow/Orange Tail Boom ( H0300-S) White Tail Boom (H0301-S) Note: B Metric Hex Nylon Nut M3 ...x4 Double Sided Tape (HA022-S) DETAIL A Locking Element Tail Assembly (H0249-S) C DETAIL C Block Nylon Screws Boom Block (H0296-S) (H0298-S) DETAIL B Install H0394-S On The Boom Before mounting H0394 on the boom, we recommend to first tighten the M2.
Chapter 13, Boom Assembly Installation Of The Boom - Insert the boom in place helping enlarging the frame ( Fig 1,2 ). Push the boom forward until the nylon bolts bottom out against the end of the slot on the boom. Tighten the nylon bolts and only after tighten the two M3x10mm screws. For additional safety, install the boom bolt safety lock (Fig 3) 0.75 mm Plastic Wrench Nut M8 (HA016-S) Metrix Nylon Screw M8x14mm (HC164-S) Note: Between the boom and the aluminum plate, there is a space of around 0.
Chapter 14, Battery Batteries * Follow the figure for assembly the battery. You can see 6S solution (fig 1,2,3,4 ) and 12 S solution ( fig 5,6,7,8 ). * With 12S configuration, it is recommended to orient down the wires in the front battery (Fig 7). * Before permanently mounting the batteries onto the battery tray, check the ideal position for the best center of gravity.
Chapter 15, Canopy & Serial Number CANOPY - The canopy touches the frames on the Goblin, this is normal and expected as it is part of the design. To avoid canopy damage due to high frequency vibration, it is necessary to attach the adhesive foam tape HA006 to the canopy. [Bag 8] (Fig 2). - Install the canopy grommets [Bag 8] as shown in Figure 2. - Assembly the Edge Protection with a litle super glue. [HA112] Figure.
Chapter 16, In Flight / Maintenance Operations Before Flight *Set up the transmitter and the flybarless system with utmost care. *It is advisable to test and verify all the settings on the transmitter and flybarless system without the main or tail blades on initially. *Check that all wiring is isolated from the carbon/aluminum parts. It is good practice to protect them in the areas where they are at most risk. *Be sure of the gear ratio, verifying carefully the motor pulley in use.
Chapter 17, Exploded view, Carbon Frame 6 8 20 12 4 4 4 8 14 4 10 13 11 5 21 5 9 5 21 21 5 3 21 21 21 22 18 19 5 21 22 1 5 15 5 21 23 2 16 18 5 17 5 7 Copyright @ 2014 - SAB Heli Division - All rights reserved 15 21 5 21 POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CODE H0031 H0064 H0217 H0239 H0255 H0256 H0289 H0290 H0306 H0307 H0309 H0311 H0312-A H0312-B H0350 16 H0385 17 18 19 20 21 22 23 H0392 H0393 HC004 HC005 HC020 HC022 HC200 NAME Uniball Spacer Uniball Canopy Pon
Chapter 17, Explode View, Transmission Assembly 38 1 36 29 23 20 20 40 32 20 32 14 10 21 8 16 2 31 20 6 28 30 34 10 36 13 24 27 37 4 9 38 7 33 25 20 19 15 39 17 10 5 35 7 26 37 11 32 12 3 19 18 20 22 POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 COD H0207 H0208 H0212 H0215 H0222 H0223 H0224 H0401 H0250 H0255 H0263 H0266 H0291 H0292 H0293 H0294 H0295 H0304 HC018 HC020 TRANSMISSION ASSEMBLY Name Specification Bearing Support Aluminum Servo Support Alumin
Chapter 17, Exploded view, Head System 16 17 28 39 15 35 20 41 31 5 25 36 12 26 13 39 4 37 14 30 11 29 33 34 5 38 38 18 19 Swashplate Set 21 Swashplate Set - H0201 Servo Assembly 1, 2, 3 25 5 6 23 2 24 7 32 33 23 4 22 40 8 27 9 23 3 10 1 Head System POS COD Name 1 H0031 Uniball Spacers 2 H0063 3 Specification Quantity 2x 5 x 2mm 2 Uniball M3 x 4 5 H18 1 POS COD H0064 Uniball M2.
Chapter 17, Exploded view, Tail System 8 3 48 10 14 8 45 17 50 30 38 42 11 33 31 48 9 2 51 13 28 23 47 21 15 26 49 37 5 19 34 20 16 22 40 32 46 47 33 12 7 41 24 21 49 36 53 25 27 42 39 1 6 29 4 27 COD H0007 H0062 H0064 H0066 H0076 H0078 H0216 H0219 H0220 H0227 H0228 H0229 H0231 H0232 H0233 H0234 H0236 H0249 H0253 H0261 H0264 H0279 H0288 H0289 H0296 H0297 H0300 H0301 18 52 53 37 POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 37 44 T
Chapter 18 , Spare Parts Finishing Washer M3 [H0007-S] Uniball Goblin M3Ø5H18 [H0063-S] - 10 x Finishing Washer M3. - 4 x Spacer Ø7xØ9x0,5mm. - 5 x Uniball Goblin M2Ø5H3.5. - 5 x Uniball Spacer. - 5 x Socket Head Cap Screw M2x8mm. - 5 x Socket Head Cap - 2 x Uniball Goblin M3Ø5H18. Screw M2x6mm. - 5 x Uniball Goblin M3Ø5H3.5. Plastic Ball Linkages [H0066-S] Carbon Servo Spacer [H0075-S] Washer 3,1x [H0078-S] - 10 x Plastic Ball Linkages. - 10 x Carbon Servo Spacer.
Chapter 18 , Spare Parts 23T Pulley [H0215-23-S] 24T Pulley [H0215-24-S] Spacer 26mm [H0216-S] - 1 x 23T Pulley. - 2 x Set Screw M4x4mm. - 1 x Bushing 5x 6x18mm. - 1 x 24T Pulley. - 2 x Set Screw M4x4mm. - 1 x Bushing 5x 6x18mm. - 3 x Spacer 26mm. Canopy Positioner [H0217-S] Tail Spindle [H0220-S] - 2 x Canopy Positioner. - 1 x Tail Spindle. - 2 x Socket Head Cap Screw M3x6mm.
Chapter 18 , Spare Parts Main Frame [H0290-S] Motor Support [H0291-S] - 1 x Main Frame. Secondary Shaft [H0294-S] - 1 x Motor Support. - 2 x Spring de 5 / df 0.3 / LL6. - 2 x Spring de 3 / df 0.53 / LL35. - 2 x Washer 4.3x 11x1mm. - 2 x Metrix Hex Nylon Nut M4H5. - 2 x Socket Head Cap M2.5x8mm. - 2 x Finishing Washer M2.5mm. - 2 x Set Screw M4x15mm. One Way Pulley [H0295-S] - 1 x 18T Pinion. - 1 x Socket Head Cap Screw M2.5x15mm. - 1 x Metric Hex Nylon - 1 x 62T Main Gear . Nut M2.5H3.5.
Chapter 18 , Spare Parts Plastic Landing Gear Support [H0350-S] CF Landing Gear [H0385-S] - 1 x Plastic Landing Gear Support. - 2 x Socket Head Cap Screws M2.5x8mm. - 2 x Finishing Washer M2.5. - 2 x Metrix Hex Nylon Nut M2.5. - 2 x Carbon Fiber Landing Gear. - 1 x Sticker Yellow. - 1 x Sticker White. Kit Landing Gear 500-570 [H0386-S] Servo Block [H0392-S] Carbon Road Support [H0394-S] - 8 x Servo Block. - 8 x Servo Spacer. - 8 x Socket Head Cap Screws M2.5x10. - 1 x Carbon Road Support A.
Chapter 18, Spare Parts [HC002-S] [HC004-S] [HC005-S] [HC008-S] [HC014-S] - 5 x Socket Head Cap Screws M2x5mm. - 5 x Socket Head Cap Screws M2x6mm. - 5 x Button Head Cap Screws M2x5mm. - 5 x Socket Head Cap Screws M2x8mm. - 5 x Socket Head Cap Screws M2x12mm. [HC018-S] [HC020-S] [HC022-S] [HC026-S] [HC028-S] - 5 x Socket Head Cap Screws M2.5x6mm. - 5 x Socket Head Cap Screws M2.5x8mm. - 5 x Socket Head Cap Screws M2.5x10mm. - 5 x Socket Head Cap Screws M2.5x12mm.
Chapter 18, Spare Parts [HC316-S] [HC330-S] [HC346-S] [HC349-S] [HC351-S] [HC400-S] - 2 x Springs de 3 / df 0.53 / LL35. - 2 x Springs de 5 / df 0.3 / LL6. [HC403-S] - 4 x Damper Orings HC330. - 2 x Damper Orings HC334. [HC412-S] - 1 x Motor Belt 240-3GT-09. [HC416-S] - 1 x Tail Belt 1692-HTD-6mm. [HC417-S] - 5 x Flat Head Cap Screws M4x6mm. [HC419-S] - 4 x Flanged Bearings 2.5x 6x2.5mm. [HC420-S] - 4 x Bearings 4x 9x2.5mm. - 4 x Flanged Bearings 5x 13x4mm. - 2 x Flanged Bearings 7x 11x2.5mm.
SAB HELIDIVISION GOBLIN 570
