Operation Manual

ManualsBrandsSAB Heli Division ManualsMiscellaneousGoblin 570 KYLE STACY EDITION

Summary of content (40 pages)

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Goblin 700 Kyle Stacy Edition Manual Release 1.0 - September 2015 WORLD DISTRIBUTION www.goblin-helicopter.com For sales inquiries, please email: sales@goblin-helicopter.com For info inquiries, please email: support@goblin-helicopter.com Attention: If you are a consumer and have questions or need of assistance, please contact in a first time the Goblin retailer where you made the purchase EUROPEAN DISTRIBUTION www.sabitaly.it For sales inquiries, please email: sales@sabitaly.
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Chapter 1, Specifications The Goblin is a high performance radio controlled helicopter. The design is original, moving away from traditional schemes, searching rationality for simplicity. Our goal was to create a simple, high performance helicopter, with a minimum of mechanical components, and simple maintenance. Please read this user manual carefully, it contains instructions for the correct assembly of the model. Please refer to the web site www.goblin-helicopter.
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Chapter 2, Important Notes IMPORTANT NOTES *This radio controlled helicopter is not a toy. *This radio controlled helicopter can be very dangerous. *This radio controlled helicopter is a technically complex device which has to be built and handled very carefully. *This radio controlled helicopter must be built following these instructions. This manual provides the necessary information to correctly assemble the model. It is necessary to carefully follow all the instructions.
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Chapter 3, In The Box ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES *Electric Motor: 6S–1000/1400 Kv, 12S–500/700 Kv maximum diameter 52mm, maximum height 56mm, pinion shaft diameter 5 - 6mm *Speed controller: 6S minimum 100A, 12S minimum 80A *Generic pliers *Hexagonal driver, size 1.5, 2, 2.5, 3, 4 mm *4mm T-Wrench *5.
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Chapter 4, Carbon Frame 4-Carbon Frame Page 4 The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. Very Important in red line zone.
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Chapter 4, Carbon Frame Tray 3, Bag 1, Bag 1-A7, Bag 1-B7 Battery Support Assembly Right Main Frame Assembly Battery Block (H0256-S) Battery Support Dx (H0312_B-S) Spacer 54mm (H0239-S) Main Frame (H0290-S) Button Head Cap Screw M2x5mm (HC005-S) Battery Support Sx (H0312_A-S) Battery Support Assembly Right Main Frame Assembly Landing Gear Mount Front (H0307-S) Main Frame (H0290-S) Spacer 54mm (H0239-S) Finishing Washer M2.5 (H0255-S) Tail Servo Support (H0393-S) Socket Head Cap Screw M2.
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Chapter 4 ,Carbon Frame Bag 1, Bag 1-C7 By using these screws you make landing gear stronger. However in case of hard crash you can damage the main frame. Without using screws that landing gear is a breaking point that avoid main frame damage CF Landing Gear Assembly Socket Head Cap Screws M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) Socket Head Cap Screws M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) Landing Gear Support (H0350-S) Metric Nylon Nut M2.
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Chapter 5 , Tranmission Assembly 5-Tranmission Assembly Page 7
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Chapter 5, Transmission Assembly Tray 2, Tray 3, Bag 2.1 Column (H0263-S) 18T Pinion (H0292-S) Bearing 8x (HC419-S) 16x5mm Bearing 10x (HC422-S) 19x5mm Socket Head Cap Screw M2.5x15mm (HC031-S) Metric Hex Nylon Nut M2.5H3.5 (HC200-S) Secondary Shaft (H0294-S) Main Shaft (H0296-S) Main Structure (H0212-S) 62T Main Gear (H0423-S) Socket Head Cap Screw Shouldered M3x18mm (HC079-S) Metric Hex Nylon Nut M3H4 (HC206-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Socket Head Cap Screw M2.
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Chapter 5, Transmission Assembly Tray 3, Bag 2.2, Bag 2.3 60T Pulley Assembly Bearing 10x 15x4mm (HC420-S) One Way Bearing 10x 14x12mm (HC442-S) Swashplate AntiRotation Guide (H0401-S) 60T Pulley (H0295-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Bearing 10x 15x4mm (HC420-S) Finishing Washer M2.5 (H0255-S) Sensor Support (H0224-S) 60T Pulley Assembly Socket Head Cap Screw Shoudered M2.5x19mm (HC033-S) Socket Head Cap Screw M2.5x6mm (HC018-S) Washer 10x 16x0.
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Chapter 5, Tranmission Assembly Tray 3, Bag 3.1, Bag 3.2 Bushing 5x 6x18mm (H0266-S) (Needed with 5 mm motor shaft) 20T Pulley (H0215-20-S) (See page 16 for additional pulleys available) Flat Head Cap Screw M3x5mm (HC132-S) Metric Hex Nylon Nut M4H5 (HC212-S) Set Screw M4x4mm (HC152-S) Washer 4.3x (HC184-S) 11x1mm Spring de 5 / df 0.3 / LL6 (HC316-S) Finishing Washer M2.5 (H0255-S) Note: Use this hole with motor 30x30, M4mm. Screw M4x6mm (HC351-S) Spring de 3 / df 0.
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Chapter 6, Main Rotor Assembly 6-Main Rotor Page 11
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Chapter 6, Main Rotor Assembly Tray 1, Bag 4 Radius Arm Assembly ... x 2 Flanged Bearing 3x 7x3mm (HC402-S) Center Hub Assembly Socket Head Cap Screw M2.5x5mm (HC017-S) Radius Arm (H0474-S) Center Hub (H0473-S) eg: Microlube GL261 Spacer (H0134-S) Spindle (H0471-S) Pin 4 mm (H0472-S) Spacer Arm (H0416-S) Flanged Bearing 3x 7x3mm (HC402-S) Oring (HC353-S) Damper (H0425-S) [HC176-S] Flanged Bearing 2.5x 6x2.5mm (HC400-S) Radius Arm Assembly Socket Head Cap Screw M2.
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Chapter 7, Installation Of Servos Tray 2, Bags 5.1, 5.2 Tail Servo Assembly The distance between the center of the horn and the ball should be between 15-18 mm. Tail Servo 15-18mm Socket Head Cap Screw M2x6mm (HC004-S) Uniball M2 5H6 (H0064-S) Servo Spacer (H0075-S) Socket Head Cap Screw M2.5x10mm (HC022-S) CF Tail Servo Support (H0289-S) Tail Servo Block (H0392-S) Tail Servo Tail Servo Assembly Socket Head Cap Screw M2.5x10mm (HC022-S) Finishing C Washer M2.
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Chapter 7, Installation Of The Servos Bag 5.3, Bag 5.4 Installation Of The Swashplate Servos The distance between the center of the horn and the ball should be between 16-18 mm (Figure 1). Select the carbon fiber servo mount that is suitable for the size of servos to be used (Figrure 2). 16-18mm H0308 Servo Mounting The servo linkages must be aligned correctly. In order to do this, you must chose from one of the options shown here. Figure 3 shows the installation of the servos at 120 degrees.
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Chapter 8, Assembling The Modules Tray 1, Bags 5.5, 5.6 Head Cap Screw Shouldered M3x20 (HC082-S) Head System Assembly Metric Hex Nylon Nut M3 (HC206-S) Swashplate Assemly Socket Head Cap Screw M3x12mm (HC062-S) Swashplate Assemly Uniball M3H3 (H0065-S) Preliminary Head Setup Approx. 62.5mm Right Thread Linkage Rod M2.5x33mm Plastic Ball Link (H0237-S) (H0066-S) (Initial length for the rods from the swash plate to the Blade Grip.) Linkage Rod B Assembly . . . ..x3 Approx. 44mm Approx.
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Chapter 9, Installation Of the Motor TRANSMISSION SETUP It is important to choose the right reduction ratio to maximize efficiency based on your required flight performance. The Goblin has many possible reduction ratios at your disposal. It is possible to optimize any moror and battery combination. It is recommended to use wiring and connector appropriate for the currents generated in a helicopter of this class.
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Chapter 9, Installation Of The Motor Bag 6.1 Motor Belt Tension - Install the motor and pulley to the motor mount plate. - Place the motor assembly in position. - Compress the springs by pushing the motor towards the main shaft. - At max compression, tighten one of the slide screws temporarily. - Put the belt around the motor pulley first, then put it around the big pulley. - Rotate the motor a few times by hand to allow the belt to site properly.
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Chapter 10, Installation Of The ESC De-Burr The Side Frames We recommend de-burring the edges of the carbon parts in areas where electrial wires run. See Page 4. ESC Installation The electronic speed control (ESC) is intalled in the front part of the helicopter. You can easily fasten the ESC with cable ties as shown in figures 1 and 2. Take care of orient the closure of the ties as show in Figure 3. Figure 4: You can see the wiring for connecting the ESC to the central unit.
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Chapter 11, Installation of FBL & RX Bags 6.2, 6.3 FBL System Installation We recommend the use of a one unit flybarless system, i.e. Mini vBar, Microbeast, etc. However, a two unit flybarless system can also be installed. For one unit systems, the unit is installed as shown in position 1. See Fig 1,2,3. Position 2 and 3 can be used for RX System. See Fig 1,4. Two unit FBL systems can be installed as follows: control unit in position 1 and sensor in position 4 or vice-versa. See Fig 5.
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Chapter 12, Tail Assembly Tray 1, Bag 7.1, Bag 7.2 Tail Rotor Hub Assembly Tail Pitch Slider Assembly Tail Pitch Slider 02 (H0233-S) Tail Pitch Slider 01 (H0233-S) Oring (HC334-S) Spindle Shaft (H0220-S) Tail Shaft (H0227-S) Flanged Bearing 7x 11x3mm (HC416-S) Tail Pitch Slider 03 (H0233-S) Note: It is a normal for the tail to feel a bit tight after initial assembly as the tail spindle preload is ussually high when the helicopter is brand new.
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Chapter 12, Tail Assembly Tray 1, Bags 7.3, 7.4, 7.5, 7.6, 7.7, 7.8 Tail Side Plate Assembly Tail Side Plate (H0297-S) Socket Head Cap Screw M2.5x6mm (HC018-S) Bell Crank Support (H0229-S) Bell Crank Lever Assembly Flanged Bearing 2.5x 6x2.5mm (HC400-S) Tail Pin (H0264-S) Spacer Arm 2.5x 4x6.3mm (H0253-S) Tail Case Spacer (H0216-S) Bell Crank Lever (H0234-S) Uniball M3x 4 H5.5 (H0279-S) Socket Head Cap Screw M2.
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Chapter 13, Boom Assembly Bags 7.9, 7.10, 7.11 Locking Element Tail Assembly ...x2 Tail Boom Assembly Locking Element Tail (H0249-S) A Yellow/Orange Tail Boom ( H0300-S) White Tail Boom (H0301-S) B DETAIL A Metric Hex Nylon Nut M3 (HC206-S) Note: Double Sided Tape (HA022-S) Locking Element Tail Assembly (H0249-S) C DETAIL C Block Nylon Screws (H0296-S) Before mounting H0260 on the boom, we recommend to first tighten the M2.5 screw into the hole to open up the threads a bit.
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Chapter 13, Boom Assembly Bag 7.12, Bag 10.2 Installation Of The Boom - Insert the boom in place helping enlarging the frame ( Fig 1,2 ). Push the boom forward until the nylon bolts bottom out against the end of the slot on the boom. Tighten the nylon bolts and only after tighten the two M3x10mm screws. For additional safety, install the boom bolt safety lock (Fig 3) Plastic Wrench Nut M8 (HA016-S) 0.
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Chapter 14, Battery Bag 8 Batteries * Follow the figure for assembly the battery. You can see 6S solution (fig 1,2,3,4 ) and 12 S solution ( fig 5,6,7,8 ). * With 12S configuration, it is recommended to orient down the wires in the front battery (Fig 7). * Before permanently mounting the batteries onto the battery tray, check the ideal position for the best center of gravity.
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Chapter 15, Canopy & Serial Number Bag 8, Bag 9 CANOPY - The canopy touches the frames on the Goblin, this is normal and expected as it is part of the design. To avoid canopy damage due to high frequency vibration, it is necessary to attach the adhesive foam tape HA006 to the canopy. [Bag 8] (Fig 2). - Install the canopy grommets [Bag 8] as shown in Figure 2. - Assembly the Edge Protection with a litle super glue. [HA112] Figure.
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Chapter 16, In Flight / Maintenance Bag 10.1 Operations Before Flight *Set up the transmitter and the flybarless system with utmost care. *It is advisable to test and verify all the settings on the transmitter and flybarless system without the main or tail blades on initially. *Check that all wiring is isolated from the carbon/aluminum parts. It is good practice to protect them in the areas where they are at most risk. *Be sure of the gear ratio, verifying carefully the motor pulley in use.
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Chapter 17, Exploded view, Carbon Frame 6 8 20 12 4 13 10 4 4 8 14 4 11 18 5 21 9 5 5 21 21 5 21 3 21 21 22 5 15 5 21 5 18 19 21 22 1 23 2 16 18 5 7 17 5 15 21 5 21 POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CODE H0031 H0064 H0217 H0239 H0255 H0256 H0289 H0290 H0306 H0307 H0309 H0311 H0312-A H0312-B H0350 16 H0385 17 18 19 20 21 22 23 H0392 H0393 HC004 HC005 HC020 HC022 HC200 23 CARBON FRAME SYSTEM NAME SPECIFICATION Uniball Spacer Aluminum Uniball M2 5h6 Canopy Ponsit
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Chapter 17, Explode View, Transmission Assembly 38 1 36 29 40 32 20 32 23 20 20 14 10 8 21 16 2 31 20 6 28 30 34 10 36 13 24 27 37 7 4 7 35 26 9 38 33 25 20 19 15 39 17 10 5 37 11 32 12 3 19 18 20 22 POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 COD H0207 H0208 H0212 H0215 H0222 H0223 H0224 H0401 H0250 H0255 H0263 H0266 H0291 H0292 H0423 H0294 H0295 H0304 HC018 HC020 Page 28 TRANSMISSION ASSEMBLY Name Specification Bearing Support Aluminum Servo Suppor
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Chapter 17, Explode View, Transmission Assembly 25 19 30 20 38 17 12 28 37 41 9 10 35 43 31 18 4 34 7 40 16 36 8 6 39 24 15 26 4 11 21 29 4 Swashplate Set [H0475-S] 22 4 5 26 14 32 42 2 27 13 23 3 33 14 1 23 Head Sys POS COD Name 1 H0031 Uniball Spacers Specification Quantity 5 x 2mm 3 POS COD 2 H0063 Uniball M3 x 4 5 H18 1 23 HC004 Socket Head Cap Screws M2 x 6mm 3 H0064 Uniball M2.
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Chapter 17, Exploded view, Tail System 8 3 48 10 14 8 45 17 50 30 38 42 11 33 31 48 9 2 51 13 28 23 47 21 15 26 49 37 5 19 34 20 16 22 40 32 46 47 33 12 7 41 24 21 49 36 53 25 27 42 39 1 6 29 4 27 COD H0007 H0062 H0064 H0066 H0076 H0078 H0216 H0219 H0220 H0227 H0228 H0229 H0231 H0232 H0233 H0234 H0236 H0249 H0253 H0261 H0264 H0279 H0288 H0298 H0296 H0297 H0300 H0301 Page 30 18 52 53 37 POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
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Chapter 18 , Spare Parts Finishing Washer M3 [H0007-S] Spacer Ø7 X Ø9 X 0,5 [H0062-S] Uniball Goblin M3Ø5H18 [H0063-S] Uniball Goblin M2Ø5H3.5 [H0064-S] Uniball Goblin M3Ø5H3.5 [H0065-S] - 5 x Uniball Goblin M3H3.5. - 10 x Finishing Washer M3. - 4 x Spacer Ø7xØ9x0,5mm. - 2 x Uniball Goblin M3H18. - 5 x Uniball Goblin M2H3.5. - 5 x Uniball Spacer. - 5 x Socket Head Cap Screw M2x8mm. - 5 x Socket Head Cap Screw M2x6mm.
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Chapter 18 , Spare Parts Tail Pitch Slider [H0233-S] Bell Crank Level [H0234-S] - 1 x Bell Crank Support. - 2 x Socket Head Cap Screw M2x8mm. - 1 x Tail Pitch Slider 01. - 1 x Tail Pitch Slider 02. - 1 x Tail Pitch Slider 03. - 2 x Flanged Bearing 7x 11x3mm. - 1 x Bell Crank level. - 2 x Tail Pin. - 2 x Flanged Bearing 2.5x 6x2.5mm. - 1 x Spacer Arm. - 1 x Cap Screws M2.5x18. - 1 x Uniball M3x 4 H5.
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Chapter 18 , Spare Parts Yellow Tail Boom (Optional Scheme) [H0300-S] White Tail Boom (Optional Scheme) [H0301-S] - 1 x Yellow Tail Boom. - 2 x Nylon Screw M8x14mm. - 2 x Double Side Tape ( HA022). - 2 x Washer 3.1x 12x1.8mm. - 2 x Locking Element Tail. - 6 x Metric Hex Nylon Nut M3. - 2 x Double Side Tape (HA028). - 2 x Socket Head Cap Screw M3x10mm. - 1 x WhiteTail Boom. - 2 x Nylon Screw M8x14mm. - 2 x Double Side Tape ( HA022) . - 2 x Washer 3.1x 12x1.8mm.
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Chapter 18 , Spare Parts Servo Block [H0392-S] Tail Servo Mount [H0393-S] Carbon Road Support [H0394-S] Anti-Rotation Guide [H0401-S] - 8 x Servo Block. - 8 x Servo Spacer. - 8 x Cap Screws M2.5x10. - 1 x Tail Servo Mount. - 2 x Finishing Washer. - 2 x Cap Screws M2.5x8mm. - 1 x Carbon Road Support A. - 1 x Carbon Road Support B. - 1 x Anti-Rotation Guide. - 1 x Socket Head Cap - 1 x Finishing Washer M2.5. - 1 x Cap Screws M2.5x8mm. Screws M2.5x12mm.
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Chapter 18, Spare Parts [HC002-S] [HC004-S] [HC005-S] [HC008-S] [HC014-S] - 5 x Socket Head Cap Screws M2x5mm. - 5 x Socket Head Cap Screws M2x6mm. - 5 x Button Head Cap Screws M2x5mm. - 5 x Socket Head Cap Screws M2x8mm. - 5 x Socket Head Cap Screws M2x12mm. [HC018-S] [HC020-S] [HC022-S] [HC026-S] [HC028-S] - 5 x Socket Head Cap Screws M2.5x6mm. - 5 x Socket Head Cap Screws M2.5x8mm. - 5 x Socket Head Cap Screws M2.5x10mm. - 5 x Socket Head Cap Screws M2.5x12mm.
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Chapter 18, Spare Parts [HC403-S] [HC316-S] [HC346-S] [HC349-S] [HC351-S] [HC400-S] - 2 x Springs de 3 / df 0.53 / LL35. - 2 x Springs de 5 / df 0.3 / LL6. - 1 x Motor Belt 240-3GT-09. - 1 x Tail Belt 1692-HTD-6mm. - 5 x Flat Head Cap Screws M4x6mm. - 4 x Flanged Bearings - 4 x Bearings 2.5x 6x2.5mm. 4x 9x2.5mm. [HC412-S] [HC416-S] [HC417-S] [HC419-S] [HC420-S] [HC422-S] - 4 x Flanged Bearings 5x 13x4mm. - 2 x Flanged Bearings 7x 11x2.5mm. - 2 x Bearings 8x 14x4mm.
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WORLD DISTRIBUTION www.goblin-helicopter.com For sales inquiries, please email: sales@goblin-helicopter.com For info inquiries, please email: support@goblin-helicopter.com Attention: If you are a consumer and have questions or need of assistance, please contact in a first time the Goblin retailer where you made the purchase EUROPEAN DISTRIBUTION www.sabitaly.it For sales inquiries, please email: sales@sabitaly.it For info inquiries, please email: info@sabitaly.
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