Owner manual

5
Picture 12
Picture 13
c- Retaining ring (use snap-ring pliers).
d- First gear and adjacent thrust washer, See Picture 12.
e- 1-2 shift collar, See Picture 13.
ASSEMBLY
NOTE: Picture 14 shows a comparison of the old shift collar and the new, upgraded unit. The dierence is clearly marked with arrows.
Don't over expand the new snaprings when installing them on the counter shaft.
1- Assemble the countershaft as follows;
a- Slide the new 1-2 shift collar onto the shift sleeve.
b- Install the thrust washer.
c- With the pockets facing the shift collar, slide rst gear in place.
d- Carefully place the new snap-ring in place.
e- Now install the 3rd and 4th combination gear—remember the larger gear goes on the shaft rst.
f- Install the second new snap-ring.
2- The mainshaft is assembled as follows:
a- The 3-4 shift collar is slid in place rst.
b- Install the thrust washer, .075” thick.
c- Place 4th gear on the shaft with the pockets oriented towards the shift collar.
d- Now install the .250” thick spacer/thrust washer.
Picture 14
New Old
Picture 14
Countershaft 1st gear with thrust washer attached.
Removing 1-2 shift collar.
CAUTION