Manual

ManualsBrandsS&S Cycle ManualsFor motorcyclesAir Cleaner for 1995-2001 Big Twins with Magneti Marelli EFI

S&S

Cycle, Inc.

235 Causeway Blvd.

La Crosse, Wisconsin 54603



Technical Service Phone: 608-627-TECH (8324)

Technical Service Email: sstech@sscycle.com

Website: www.sscycle.com

Because every industry has a leader

IMPORTANT NOTICE:





WARNING



CAUTION



NOTE





WARRANTY:

            

















     

            

    













ADDITIONAL WARRANTY PROVISIONS:











           

       





 





SAFE INSTALLATION AND OPERATION RULES:







 





           

         



 





         

      







 

  



        

           

         



 

         





           

           



DISCLAIMER:





    

  











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Instruction 106-4616

11-20-08

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S&S Air Cleaner Installation Instructions for

1995-2001 Big Twins with Magneti Marelli® EFI

Summary of content (8 pages)

PAGE 1
1-20-08 S&S Cycle, Inc Copyright © 2008 by S&S® Cycle, Inc. Phone: 608-627-1497 • Fax: 608-627-1488 Instruction 106-4616 ® . 235 Causeway Blvd. La Crosse, Wisconsin 54603 Technical Service Phone: 608-627-TECH (8324) Technical Service Email: sstech@sscycle.com Website: www.sscycle.com All rights reserved. Printed in the U.S.A.
PAGE 2
Picture 1 - Hardware Kit S&S PN 106-4616 1- Remove stock air cleaner cover and backplate, retain stock gasket between backplate and throttle body.
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2- Cut 1.6875” off of rear head end of breather hose and install head breather assembly as shown in Picture 3, left being rear head. Note that there are two sets of breather bolts. Use the ½-13 for 1995-1998 models and the 3/8-16 for 1999-2001 models. Tighten head bolts to 16 ft-lbs. Picture 3 Picture 5 Picture 4 3- Use the ¼-20 x .750” SHCS that does not have a lock washer and install one off the 2.250” hex standoffs on the upper right hole of the backplate as seen in Picture 7.
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- Attach breather hose to backplate with larger spring clamp as shown in Picture 8. Picture 9 Picture 8 5- Place stock gasket between backplate and throttle body and install ¼-20 x .750” SHCS with lock washers in lower left and upper right mounting holes. Be sure to use blue threadlock and tighten to 100-120 in-lbs as seen in Picture 10. Picture 10 6- Install breather bolt cover with 5/16-24 x ½” stainless steel low head socket head cap screw as shown in Picture 11. Be sure to use blue threadlock.
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7- In the lower right mounting hole, as seen in Picture 12, a stud is inserted. For 1995-1998 BT’s use the 5/16-18 x 1.250” stud and for 1999-2001 BT’s use the ¼-20 x 1.250”. Apply blue threadlock to stud and thread half way in. Picture 12 8- For 1995-1998 BT’s use the 2.250” hex standoff with ¼-20 threads on one end and 5/16-18 on the other. For 1999-2001 BT’s use the 2.250” hex stand off with ¼-20 threads on both ends.
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9- In the upper left mounting hole two different SHCS can be used. For 1995-1998 BT’s use the 5/16-18 x .750” SHCS and for 1999-2001 BT’s use the ¼-20 x .750 SHCS as shown in Picture 14. Apply blue thread lock and tighten to 100-120 in-lbs. Picture 14 10- Install backplate support bracket (S shaped bracket) on rear head as shown in Picture 15. This bracket is installed with the bend facing out Apply blue thread lock to breather bolt and align slot in bracket with rear mounting hole in backplate.
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12- Apply blue thread lock to 1.870” standoff and install onto ¼-20 x 1.250” SHCS as shown in Picture 17. Tighten to 100-120 in-lbs. Picture 17 13- Install air cleaner then cover as in Picture 18 and 19. Use three Phillips head screws applying blue thread lock to all.
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Replacement parts for S&S® Air Cleaner for Magneti Marelli® EFI 12 14 19 13 17 16 22 15 5 18 2 1 23 17 7 8 5 20 21 11 9 7 14 10 6 3 5 106-4589 4 12- Screw, Backplate (Rear Head), Socket Panhead 5/16-24 x .360”, Zinc, Alloy Steel. . . . . . . . . . . . . . . . . . . . . . . . . . 17-0346 1- Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-0378 2- Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .