Owner manual

ManualsBrandsS&S Cycle ManualsFor motorcycles49-State Certified X-Wedge Engine

S&S

Cycle, Inc.

235 Causeway Blvd.

La Crosse, Wisconsin 54603



Technical Service Phone: 608-627-TECH (8324)

Technical Service Email: sstech@sscycle.com

Website: www.sscycle.com

IMPORTANT NOTICE:





WARNING



CAUTION



NOTE

Other information of particular importance has been placed in italic type.



WARRANTY:

            

















    

            

     













ADDITIONAL WARRANTY PROVISIONS:











           

      





 





SAFE INSTALLATION AND OPERATION RULES:





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 



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           

         



 



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         

      





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 

   

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        

           

         



 

         





           

           



DISCLAIMER:





    

 













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S&S® 49-State Certied X-Wedge™ Engine Owner's Manual

Instruction 106-3354

7-24-08



 .



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Summary of content (8 pages)

PAGE 1
Instruction 106-3354 7-24-08 S&S Cycle, Inc Copyright © 2008 235 Causeway Blvd. La Crosse, Wisconsin 54603 by S&S® Cycle, Inc. ® . Phone: 608-627-1497 • Fax: 608-627-1488 All rights reserved. Printed in the U.S.A. Technical Service Phone: 608-627-TECH (8324) Technical Service Email: sstech@sscycle.com Website: www.sscycle.
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Table of Contents Engine Identification Number....................................................................Page 2 Operation............................................................................................................Page 2 Maintenance......................................................................................................Page 4 Emission Control Warranty Statement.....................................................
PAGE 3
Idle Speed Engine idle speed is controlled electronically and is not adjustable. Typical idle speed will be 1,000 to 1,050 RPM after engine warm-up. CAUTION Do not idle engine more than five minutes with motorcycle stationary. Overheating may result. Oil Pressure Minimum hot (200° F) oil pressure is 8psi at idle and 40psi at 2800 rpm. Altitude The S&S Variable Fuel Injection system will automatically adjust for changes in altitude from sea level to 10,000 feet. No other adjustments are needed.
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Gear Speed Changes For normal riding, the recommended acceleration shift points to higher gears while accelerating are shown below. Note, for best fuel economy, use the smaller numbers in each speed range.
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Engine Service Intervals Item Interval Engine Oil & Filter Change at 50, 500, 2,500 miles (80, 800, 4,000 kilometers), every 2,500 miles (4,000 kilometers) thereafter.1 Air Cleaner Element Inspect at 50 and 500 miles (80 and 800 kilometers), every 2,500 miles (4,000 kilometers) thereafter.2 Replace every 5,000 miles (8,000 kilometers). Timing Belt Inspect every 10,000 miles (16,000 kilometers). Replace every 30,000 miles (48,000 kilometers).
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CAUTION A damaged, torn, punctured, or crushed element may allow unfiltered air to enter the engine. In the event of a damaged air cleaner element, replace element immediately. Hydraulic Lifters Hydraulic lifters are self-adjusting. They automatically adjust length to compensate for engine expansion and valve train wear keeping the valve train free of lash while the engine is running. When starting the engine the valve train may be noisy until the lifters refill with oil.
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Cam Belt Drive Replacement WARNING Be sure the battery is disconnected to prevent any accidental engine turnover during the service. Belt Removal 1- Remove the belt cover. 2- Immobilize the engine by placing it in gear with the rear wheel on the ground. 3- Use special S&S socket PN 106-0750 to take the tension off of the belt tensioner. Once it is fully relieved, you can use a bolt in the lower cam plate mounting area to hold the ratchet in place.
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S&S® Cycle, Inc. Emission Control Warranty Statement To obtain reimbursement from S&S for such emergency repairs, you must keep all failed parts and original receipts, so you can present them to an authorized S&S dealer for his inspection. S&S recommends that you bring your engine to an authorized dealer for inspection to ensure that the emergency repairs were done properly. The following warranty applies to the emission control system and is in addition to the S&S Cycle, Inc. LIMITED WARRANTY.