PVKIT 2.0 Installation Instructions

The right way to attach almost anything to metal roofs!
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PV Kit 2.0 Installation Instructions
These instructions are for use by those experienced in the trade. Always follow appropriate safety precautions and use appropriate tools.
To install PV Kit 2.0 On Exposed Fastener
1. Install the first row of S-5! brackets, at the edge of the
array: It is critical that this row is straight. Install a bracket at both
ends of the row, by measuring from a reference point such as the
eave of the roof. Stretch a string line between the brackets to
provide a true line to mount the remaining edge brackets
(Fig. 1). Secure the RibBracket directly into the crown of the roof
profile by driving the included fasteners into the pre-punched
holes. To achieve tested holding strength, secure the RibBracket
by using all pre-punched hole locations. Drive the fastener in until
it is tight and the washer is firmly seated. Be careful not
to over-drive fasteners. A slight extrusion of rubber around the
washer is a good visual-tightness check. Please see S-5! bracket
installation instructions for specific install information.
2. Mount the PV Disks and the EdgeGrab/StandOff Assembly
to the first row of brackets: place the PV Disk atop the brackets
and thread the male portion of the StandOff through the disk and
into the M8 nut inserted in the bracket (nut provided with
brackets). Drive the EdgeGrab/StandOff assembly down with the
provided bit tip (Fig. 2) until the base of the Stand-Off seats the
disk in place and breaks the thread locking seal between the
StandOff and the Low Profile Bolt. Leave the grab up, to allow
space for a module frame. A 1/2” open end wrench can be used to
further tighten the StandOff atop the disk if desired.
3. Install the first row of modules (Fig 3a): Place the first
module in the grabs pushing on the frame to seat the module
against the EdgeGrabs and Module Placement Bevel Guide (Fig
3b). Drive the Low Profile Bolt with the provided Torx Bit Tip to
tighten the grabs (Fig 3c On Previous Page). Low Profile Bolt
and Standoff should be torqued to 120-130 in lbs (13.6-14.7
Nm). Check torque periodically during install to ensure the tool is
achieving torque.
4. Install MidGrab/StandOff Assembly & PV Disk on Brackets:
the PV Disk and MidGrab/StandOff Assembly should be mounted
to the brackets before mounting the brackets to the roof. Place
the PV Disk atop the brackets and thread the male portion of the
StandOff through the disk and into the M8 nut inserted in the
bracket (nut provided with brackets). Drive the EdgeGrab/
StandOff assembly down with the provided bit tip until the base
of the Stand-Off seats the disk in place (Fig 4) in similar fashion to
Step 2. Note: When using CorruBrackets, the bracket must be
secured to the roof prior to fixing the S-5-PV Kit 2.0 EdgeGrab or
MidGrab assembly to bracket. See: Tips for Mounting with
CorruBrackets, S-5-H90, or S-5 K Grip Style Clamps at end of
installation instructions.
1.
2.
3a.
4.
3b.