OPERATOR’S MANUAL 1/4 SHEET SANDER DOUBLE INSULATED S652D Your sander has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance. WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using this product. Thank you for your purchase.
TABLE OF CONTENTS Introduction...................................................................................................................................................................... 2 Warranty........................................................................................................................................................................... 2 General Safety Rules.........................................................................................................
GENERAL SAFETY RULES WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. Save These Instructions Work Area SAFETY Keep work area clean and well lit. Cluttered or dark areas invite accidents.
GENERAL SAFETY RULES SERVICE When servicing a power tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
SYMBOLS Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
ELECTRICAL DOUBLE INSULATION EXTENSION CORDS Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual threewire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.
FEATURES PRODUCT SPECIFICATIONS Size of Paper............................................................................................................................................................1/4 Sheet Motion............................................................................................................................................................... Orbital Action Orbit Diameter..........................................................................................................
ASSEMBLY UNPACKING WARNING: This product has been shipped completely assembled. If any parts are damaged or missing do not operate this product until the parts are replaced. Failure to heed this warning could result in serious personal injury. n Carefully remove the product and any accessories from the box. Make sure that all items listed in the packing list are included. n Inspect the product carefully to make sure no breakage or damage occurred during shipping.
OPERATION INSTALLING SANDPAPER The cushion on the sander gives you the option of using either non-adhesive sandpaper that clamps to the platen or adhesive backed sandpaper with pressure sensitive adhesive backing that sticks to the cushion. PAPER CLAMP INSTALLING NON-ADHESIVE SANDPAPER See Figure 2. Unplug the sander. PLATEN CUSHION Inspect sandpaper before installing; do not use if broken or defective. LEVER If replacing sandpaper, remove old sandpaper.
OPERATION WARNING: Always wear safety goggles or safety glasses with side shields when operating your sander. Failure to do so could result in foreign objects being thrown into your eyes resulting in possible serious injury. If the sanding operating is dusty, also wear a face or dust mask. SANDPAPER SELECTION Selecting the correct size grit and type sandpaper is an extremely important step in achieving a high quality sanded finish.
OPERATION ORBITAL MOTION Orbital motion is ideal for fast cutting action when removing old finishes, smoothing rough wood, cutting stock down to required dimensions, or for finishing surfaces to be painted. As shown in figure 6, the sandpaper moves in tiny circles at a very high speed, allowing the sander to move easily. REMOVING PRESSURE SENSITIVE ADHESIVE (PSA) SANDPAPER BEFORE STORAGE Do not store the sander with the sandpaper installed.
OPERATION ATTACHING SANDER TO VACUUM See Figure 9. When sanding for an extended period of time, you can easily attach the dust collection system of the sander to a vacuum. To attach: Unplug the sander. Remove dust bag from sander. Attach vacuum hose to dust exhaust. NOTE: Vacuum hose fits inside dust exhaust. Connect sander and vacuum to power supply. WARNING: dust exhaust When sander is not connected to vacuum, always install dust bag back on sander.
OPERATOR’S MANUAL 1/4 SHEET SANDER DOUBLE INSULATED S652D WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products, and • arsenic and chromium from chemically-treated lumber.