Datasheet

t/e"
round-overs
s/e"
plug
1/4"
long
#8 x 1
1/2"
F.H. wood screw
t/e"
round-overs
e/+"
dadoes't/q"
deep
42Yz'
3/e"
groove
t/2"
deep, centered
=\i-
.-t
\_
\\
g/+"
dado
th"
deep
#8x11/q'F.H.
wood screw
7s" counterbore
l+"
deep with a
7ee" shank
hole
centered
inside
#8 x 2" F.H.
wood screw
t/+"
round-overs
161/q'
1V4"
t/a"
round-overs
E
CXPIODED VIEW
Attach an
auxiliary extension to
your
miter
gauge.
Position the
upper
rail
on
its
edge,
with
its
groove
facing up.
Clamp a stopblock to the extension, and cut the tenon
shoulders.
'J
{"/u"
plrg
\
o-
t/a"
long
43',
QCtue
and clamp
the brackets
(F)
to
tfthe outside faces of the front
uprights
(C),
centered on their width, where
shown on Drawing
3.
-/lClamp
the arms
(G)
in
place.
Using
'f
the holes in the rear
uprights
(B)
and
the arms
as
guides,
drill
pilot
holes into
the arms, front uprights, and
brackets,
and drive in
the screws.
rvrvrv. wo o do nline. corn
tJpress, and make at least
34
plugs
3/s"
long,
enough for all the counterbores in
the
entire
project.
Glue
plugs
into the
counterbores for
the screws that
fasten
the arms in
place,
and sand them smooth.
Set the rest of the
plugs
aside. Sand the
end assemblies to 220
grrt.
See the shop
tip,
page
46,
for tips on hiding
plugs.
17Y4'
t/+"
grooves
3/s"
deep
#8x2" F.H. wood screw
7a" counterbore
1/+"
deep
with
a
7sz" shank
hole
centered
inside
Build
the shelf, seat,
and back
I
Cut the shelf skirts
(H)
and
seat skirts
I
(I)
to the sizes
listed. Lay
out
the
same double-curved
profile
shown
for
the lower rail
(E)
on Drawing 2 on the
ends of the shelf skirts.
Bandsaw and
sand to the layout lines.
)Edge-join
oversize
blanks
for the seat
frand shelf
(J).
With the
glue
dry, trim
them to finished size.
Install
a Vq"
round-
over bit
in
your
handheld router, and rout
the edges of
the
seat and shelf,
where
shown on
Drawing
3.
QCut
the back
rails
(K)
to the size
list-
fJed. Install a
3/2"
dado blade
in
your
tablesaw and cut
Vz"-deep
grooves,
cen-
tered on the thickness of each rail, where
shown. Rout V8" round-overs on the
edges opposite the
grooves.
fiPlane
enough stock to
3/e"
thick
for
-lthe
slats
(L)
and fillers
(M),
checking
their fit in the back rails'
grooves.
Cut
the
slats and 14 fillers to size.
Cut
the remain-
ing four fillers Vz" longer than listed.
They
are cut to
length
during assembly.
f
Sand all the
parts
H,I, J, K,
L,
and
M
rJto
220
git.
For easy insertion later,
ease
the edges
of
the fillers
(M)
with a
sanding block.
45