OPERATOR’S MANUAL 18 VOLT DRILL-DRIVER 2-SPEED 5 20 24 P200 Your drill-driver has been engineered and manufactured to Ryobi’s high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance. WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using this product. Thank you for buying a Ryobi product.
TABLE OF CONTENTS n Introduction ..................................................................................................................................................................... 2 �n General Safety Rules .................................................................................................................................................... 3-4 �n Specific Safety Rules..............................................................................................................
GENERAL SAFETY RULES n Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations. n Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions. n Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents. n Do not use on a ladder or unstable support.
GENERAL SAFETY RULES SERVICE n When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury. n Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury.
SAFETY RULES FOR CHARGER n An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used, make sure: WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. a. That pins on plug of extension cord are the same number, size and shape as those of plug on charger.
SYMBOLS Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
FEATURES PRODUCT SPECIFICATIONS Motor .......................................................................................................................................................................18 Volt DC Switch...............................................................................................................................................................Variable Speed No Load Speed ......................................................................................................
FEATURES FORWARD/REVERSE SELECTOR (DIRECTION OF ROTATION SELECTOR) KNOW YOUR DRILL-DRIVER See Figure 1. Before attempting to use this product, familiarize yourself with all operating features and safety rules. The drill-driver has a forward/reverse selector located above the switch trigger. KEYLESS CHUCK BIT STORAGE The drill-driver has a keyless chuck that allows you to hand tighten or release drill bit in the chuck jaws.
ASSEMBLY UNPACKING WARNING: This product has been shipped completely assembled. If any parts are missing do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury. n Carefully remove the tool and any accessories from the box. Make sure that all items listed in the packing list are included. n Inspect the tool carefully to make sure no breakage or damage occurred during shipping.
OPERATION CHARGING THE BATTERY PACK WARNING: Battery packs for this tool are shipped in a low charge condition to prevent possible problems. Therefore, you should charge it until the green LED on the front of the charger comes on. NOTE: Batteries will not reach full charge the first time they are charged. Allow several cycles (operation followed by recharging) for them to become fully charged. Do not allow familiarity with tools to make you careless.
OPERATION n If both yellow and green LEDs come on, this indicates a deeply discharged or defective battery pack. Allow the battery pack to remain in the charger for 15 to 30 minutes. When the battery pack reaches normal voltage range, the red LED should come on. If the red LED does not come on after 30 minutes, this may indicate a defective battery pack and should be replaced. n After normal usage, a minimum of 1 hour of charging time is required to fully recharge battery pack.
OPERATION INSTALLING BITS See Figures 5 - 6. n Place the direction of rotation selector in center position. This will lock the switch trigger in the off position. DRILL BIT 24 �n Open or close the chuck jaws to a point where the opening is slightly larger than the bit size you intend to use. Also, raise the front of your drill slightly to keep the bit from falling out of the chuck jaws. CHUCK BODY �n Tighten the chuck jaws on the drill bit.
OPERATION WARNING: RELEASE (UNLOCK) Battery tools are always in operating condition. Therefore, switch should always be locked when not in use or carrying at your side. CHUCK COLLAR 24 KEYLESS CHUCK 20 See Figure 7. A keyless chuck has been provided with your drill to allow for easy installation and removal of bits. As the name implies, you can hand tighten or release drill bits in the chuck jaws. Grasp and hold the collar of the chuck with one hand. Rotate the chuck body with your other hand.
4 2 OPERATION 20 MAG TRAY™ 5 See Figure 10. For your convenience, the drill has a Mag Tray™ to place small parts when doing a variety of tasks. BIT STORAGE See Figure 11. When not in use, bits provided with the drill can be placed in the storage area located on the top of the drill. LEVEL DRILLING MAG TRAY™ (SCREW HOLDER) See Figure 12. Two levels are recessed in the motor housing of the drilldriver. One is located on top, while the other is located on the end.
OPERATION SCREWDRIVING TORQUE ADJUSTMENT (DRIVING POWER OF THE DRILL-DRIVER) See Figure 13. When using the drill-driver for various driving applications, it becomes necessary to increase or decrease the torque in order to help prevent the possibility of damaging screw heads, threads, workpiece, etc. In general, torque intensity should correspond to the screw diameter. If the torque is too high or the screws too small, the screws may be damaged or broken.
OPERATION DRILLING See Figure 14. When drilling hard, smooth surfaces, use a center punch to mark the desired hole location. This will prevent the drill bit from slipping off center as the hole is started. However, the lower speed feature allows starting holes without center punching if desired. To accomplish this, simply operate the drill at lower speed until the hole is started. The material to be drilled should be secured in a vise or with clamps to keep it from turning as the drill bit rotates.
MAINTENANCE CHUCK REMOVAL WARNING: See Figures 15 - 17. �n Lock the switch trigger by placing the direction of rotation selector in center position. When servicing, use only identical Ryobi replacement parts. Use of any other parts may create a hazard or cause product damage. �n Insert a 5/16 inch or larger hex key into the chuck of the drill and tighten the chuck jaws securely. �n Tap the hex key sharply with a mallet in a clockwise direction. This will loosen the screw in the chuck for easy removal.
MAINTENANCE BATTERIES 20 24 The battery pack for this tool is equipped with nickel-cadmium rechargeable batteries. Length of service from each charging will depend on the type of work you are doing. The batteries in this tool have been designed to provide maximum trouble-free life. However, like all batteries, they will eventually wear out. Do not disassemble battery pack and attempt to replace the batteries.
OPERATOR’S MANUAL 18 VOLT DRILL-DRIVER 2-SPEED P200 • SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Ryobi Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi Authorized Service Center. You can also check our web site at www.ryobitools.com for a complete list of Authorized Service Centers. • MODEL NO. AND SERIAL NO.