OPERATOR’S MANUAL 3/8 in. DRILL DOUBLE INSULATED D41 Your drill has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance. WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using this product. Thank you for your purchase.
TABLE OF CONTENTS n Introduction ...................................................................................................................................................................... 2 n General Safety Rules.....................................................................................................................................................3-4 n Specific Safety Rules ...............................................................................................................
GENERAL SAFETY RULES n Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. n Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. n Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts.
GENERAL SAFETY RULES SERVICE WARNING! n Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. To reduce the risk of injury, user must read instruction manual. n When servicing a power tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.
SYMBOLS Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
ELECTRICAL DOUBLE INSULATION EXTENSION CORDS Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual threewire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded. When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to handle the current the tool will draw.
FEATURES PRODUCT SPECIFICATIONS Chuck Capacity.......................................1/16 in. to 3/8 in. Switch............................. VSR (Variable Speed Reversible) No Load Speed ..............................................0-1,600/min. Input ............................... 120 V, 60 Hz, AC only, 4.5 Amps Net Weight.............................................................. 3.8 lbs.
ASSEMBLY UNPACKING WARNING: This product has been shipped completely assembled. If any parts are damaged or missing do not operate this tool until the damaged or missing parts are replaced. Failure to do so could result in possible serious personal injury. n Carefully remove the tool and any accessories from the box. Make sure that all items listed in the packing list are included. n Inspect the tool carefully to make sure no breakage or damage occurred during shipping.
OPERATION DIRECTION OF ROTATION SELECTOR DIRECTION OF ROTATION SELECTOR (FORWARD/REVERSE/ CENTER LOCK) (FORWARD/REVERSE/CENTER LOCK) See Figure 2. The direction of bit rotation is reversible and is controlled by a selector located above the switch trigger. With the drill held in normal operating position, the direction of rotation selector should be positioned to the left of the switch trigger for drilling. The drilling direction is reversed when the selector is to the right of the switch trigger.
OPERATION REMOVING BITS CHUCK BODY See Figure 3. n Unplug the drill. n Rotate the chuck sleeve clockwise to open the chuck jaws. UNLOCK (RELEASE) NOTE: Rotate the chuck body in the direction of the arrow marked UNLOCK to loosen the chuck jaws. Do not use a wrench to tighten or loosen the chuck jaws. CHUCK JAWS n Remove the drill bit. LOCK-ON BUTTON See Figure 5. This drill is equipped with a lock-on feature, which is convenient for continuous drilling for extended periods of time.
OPERATION DRILLING See Figure 6 - 7. LEVEL Levels are located on the top and end of the motor housing to help keep the drill bit level during use. n Depress and release the switch trigger to be sure the drill is in the OFF position before connecting it to a power supply. n Check the direction of rotation selector for the correct setting (forward or reverse).� n Secure the material to be drilled in a vise or with clamps to keep it from turning as the drill bit rotates.� n Plug the drill into power supply.
MAINTENANCE WARNING: WARNING: Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury. When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage.
MAINTENANCE CHUCK REMOVAL MALLET See Figures 8 - 9. The chuck may be removed and replaced with a new one. CHUCK JAWS n Unplug the drill. n Insert a 5/16 in. or larger hex key into the chuck of the drill and tighten the chuck jaws securely. n Tap sharply with a mallet in a counterclockwise direction. This will loosen the chuck on the spindle. It can now be unscrewed by hand. n Open the chuck jaws and remove the hex key.
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OPERATOR’S MANUAL 3/8 in. DRILL DOUBLE INSULATED D41 • SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Authorized Service Center. You can also check our web site at www.ryobitools.com for a complete list of Authorized Service Centers. • MODEL NO. AND SERIAL NO.