Technical Specifications
EPOXY 
TECHNICAL DATA 
RO-139 
HIGH PERFORMANCE 
9100 SYSTEM DTM EPOXY MASTIC 
Rust-Oleum Corporation 
11 Hawthorn Parkway 
Vernon Hills, Illinois 60061 
Phone: 877∙385∙8155 
www.rustoleum.com/industrial 
Form: ARJ-1503 
Rev.: 071320 
PHYSICAL PROPERTIES 
205015 
Standard Activator
214430 
Immersion Activator
214432 
Fast-Cure Activator
331254 
Satin Finish Activator 
Resin Type
Aliphatic Amine 
converted Epoxy
Polyamide 
converted Epoxy
Polyamide/modified 
Amine converted Epoxy
Polyamide/modified 
Amine converted Epoxy
Inhibitive Pigment 
Calcium Borosilicate 
Calcium Borosilicate
Calcium Borosilicate 
Calcium Borosilicate 
Solvents 
Aromatic Hydrocarbons, 
Ketones and Alcohols 
Aromatic Hydrocarbons, 
Ketones and Alcohols 
Aromatic Hydrocarbons, 
Ketones and Alcohols 
Aromatic Hydrocarbons, 
Ketones and Alcohols 
Weight
7
Per Gallon 
11.4-12.4 lbs. 
11.4-12.6 lbs. 
12.1-13.2 lbs. 
10.54-11.66 lbs 
Per Liter 
1.4-1.5 kg 
1.4-1.5 kg 
1.4-1.5 kg 
1.27-.1.40 kg 
Solids
7
By Weight 
86.4-88.4% 
79.3-81.8% 
81.3-83.5% 
80.64-83.70% 
By Volume 
77.8-80.4% 
67.0-68.5% 
68.3-69.8% 
71.32-74.49% 
Volatile Organic Compounds
7
<250 g/l (2.08 lbs./gal.) 
<250 g/l (2.08 lbs./gal.) 
<250 g/l (2.08 lbs./gal.) 
<250 g/l (2.08 lbs./gal.) 
Mixing Ratio 
1:1 Base:Act. (by vol.) 
1:1 Base:Act. (by vol.) 
1:1 Base:Act. (by vol.) 
1:1 Base:Act. (by vol.) 
Recommended Dry Film 
Thickness (DFT) Per Coat 
5-8 mils (125-200µ) 
5-8 mils (125-200µ) 
5-8 mils (125-200µ) 
5-8 mils (125-200µ) 
Wet Film to Achieve DFT 
(unthinned material) 
6.5-10.0 mils 
(162.5-250µ) 
7.5-12.0mils 
(187.5-300µ) 
7.5-12.0 mils 
(187.5-300µ) 
7-11 mils 
(175-275µ) 
Theoretical Coverage at 
1 mil DFT (25µ) 
1,250-1,290 sq.ft./gal. 
(30.7-31.7 m
2
/l) 
1,075-1,100 sq.ft./gal. 
(26.4-27.0 m
2
/l) 
1,095-1,120 sq.ft./gal. 
(26.9-27.6 m
2
/l) 
1,145-1,195 sq.ft./gal. 
(28.2-29.4 m
2
/l) 
Practical Coverage at 
Recommended DFT 
 (assumes 15% material loss) 
130-220 sq.ft./gal. 
(3.2-5.4 m
2
/l) 
115-190 sq.ft./gal. 
(2.8-4.6 m
2
/l) 
115-190 sq.ft./gal. 
(2.8-4.6 m
2
/l) 
120-200 sq.ft./gal. 
(3.0-4.9 m
2
/l) 
Induction Period 
None required 
30 minutes 
(60 min. < 65°F) 
15 minutes 
None required 
Pot Life
8
2 gallons 
2.5-3 hours at 75°F (24°C) 
2-4 hours at 
70°F (21°C) 
3-5 hours at 
60°F (15°C) 
2-4 hours at 
70°F (15°C) 
1-2 hours at 
90°F (32°C) 
2-4 hours at 70°F (21°C) 
10 gallons 
2-3 hours at 75°F (24°C) 
2 hours at 
75°F (24°C) 
3 hours at 
60°F (15°C) 
2 hours at 
70°F (21°C) 
<1 hour at 
90°F (32°C) 
2-3 hours at 75°F (24°C) 
Dry Times at 
50% Relative 
Humidity 
Tack-free 
6-8 hours at 70°F (21°C) 
6-8 hours at 
70°F (21°C) 
8 hours at 
50°F (10°C) 
4 hours at 70°F (21°C) 
6-8 hours at 70°F (21°C) 
Handle 
6-12 hours at 70°F (21°C) 
8-14 hours at 
70°F (21°C) 
10 hours at 
50°F (10°C) 
5 hours at 70°F (21°C) 
6-12 hours at 70°F (21°C) 
Recoat 
16 hours to 30 days
9
 at 70°F 
(21°C) 
16-72 hours at 
70°F (21°C)
24-72 hours at 
50°F (10°C) 
4 hours to 30 days
9
 at 70°F 
(21°C) 
16-72 hours at 70°F (21°C) 
Dry Heat Resistance 
300°F (149°C), 
Color may shift above 150°F 
(66°C) 
300°F (149°C), 
Color may shift above 150°F 
(66°C) 
300°F (149°C), 
Color may shift above 150°F 
(66°C) 
300°F (149°C), 
Color may shift above 150°F 
(66°C) 
Maximum Immersion 
Temperature 
NA 
120°F (49°C) 
NA 
NA 
Safety Information 
See SDS 
7 
Activated material. 
8 
Pot life is affected by air temperature, amount of material activated and quantity of thinner used. Avoid activating large quantities at temperatures above 80°F (27°C). At 
temperatures above 90°F (32°C), the pot life of unthinned material in 5 gallon pails may be very short (less than one hour). Final gloss maybe slightly higher for coating 
applied near the end of the pot life. 
9 
If recoat time is extended, be sure the surface is clean and free of all contamination prior to coating. Actual environmental conditions may affect results, so a trial is 
suggested to ensure acceptable results. 
The technical data and suggestions for use contained herein are correct to the best of our knowledge, and offered in good faith. The 
statements of this literature do not constitute a warranty, express, or implied, as to the performance of these products. As conditions and use 
of our materials are beyond our control, we can guarantee these products only to conform to our standards of quality, and our liability, if any, 
will be limited to replacement of defective materials. All technical information is subject to change without notice. 





