Technical Specifications

ManualsBrandsRust-Oleum ManualsInterior Paint & StainHigh Performance 9100 System Aluminum DTM Epoxy Mastic - 1 gal.

TECHNICAL DATA

9100 SYSTEM DTM EPOXY MASTIC

. PHYSICAL PROPERTIES .

9101 Activator

9102 Immersion Act.

9103 Low Temp. Act.

9104 Fast-Cure Act.

Resin Type

Aliphatic Amine

converted Epoxy

Polyamide

converted Epoxy

Aliphatic Amine

converted Epoxy

Polyamide/modified

Amine converted Epoxy

Inhibitive Pigment

Calcium Borosilicate

Solvents

Xylene, Methyl

Isobutyl Ketone,

1-Methoxy-2-propranol

Xylene, Methyl

Isobutyl Ketone,

1-Methoxy-2-propranol

Xylene, Methyl

Isobutyl Ketone,

1-Methoxy-2-propranol

Xylene, Methyl

Isobutyl Ketone,

1-Methoxy-2-

propranol

Weight

††

Per Gallon

11.4-12.6 lbs.

9.3-10.4 lbs.

12.0-13.0 lbs.

Per Liter

1.4-1.5 kg

1.1-1.2 kg

1.4-1.6 kg

Solids

††

By Weight

86-89%

79-82%

78-81%

81-83%

By Volume

78-81%

65-68%

72-75%

67-69%

Volatile Organic Compounds

††

<340 g/l (2.84 lbs./gal.)

Mixing Ratio

1:1 Act.:Base (by vol.)

Recommended Dry Film

Thickness (DFT) Per Coat

5-8 mils (125-200µ)

Wet Film to Achieve DFT

(unthinned material)

6.5-10.5 mils

(162.5-262.5µ)

7.5-12.0 mils

(187.5-300µ)

7-11 mils

(175-275µ)

7.5-12.0 mils

(187.5-300.0µ)

Theoretical Coverage at

1 mil DFT (25µ)

1250-1300 sq. ft./gal.

(30.8-32.0 m

/l)

1045-1090 sq. ft./gal.

(25.7-26.8 m

/l)

1155-1200 sq. ft./gal.

(28.4-29.5 m

/l)

1075-1100 sq. ft./gal.

(26.4-27.3 m

/l)

Practical Coverage at Recommended

DFT (assumes 15% material loss)

125-225 sq. ft./gal.

(3.1-5.5 m

/l)

100-175 sq. ft./gal.

(2.5-4.3 m

/l)

125-200 sq. ft./gal.

(3.1-5.0 m

/l)

115-190 sq. ft./gal.

(2.8-4.7 m

/l)

Induction Period

None required

30 min. (60 min. at 60-

70°F)

None required

15 minutes

Pot Life

†††

2 gallons

2-4 hours at

70°F (21°C),

1-2 hours at

90°F (32°C)

2-4 hours at

70°F (21°C)

3-5 hours at

60°F (15°C)

2-4 hours at 60°F (15°C)

2-4 hours at

70°F (21°C)

1-2 hours at

90°F (32°C)

10 gallons

2 hours at

70°F (21°C)

<1 hour at

90°F (32°C)

2 hours at

70°F (21°C)

3 hours at

60°F (15°C)

2 hours at 60°F (15°C)

2 hours at

70°F (21°C)

<1 hour at

90°F (32°C)

Dry Times

at 50% Relative

Humdity

Tack-free

6-8 hours at

70°F (21°C)

12-24 hours

50°F (10°C)

6-8 hours at 70°F (21°C)

16-20 hours at 40°F (5°C)

4 hours at

70°F (21°C)

8 hours at

50°F (10°C)

Handle

6-12 hours at

70°F (21°C)

48-72 hours

50°F (10°C)

8-14 hours at 70°F (21°C)

22-26 hours at 40°F (5°C)

5 hours at

70°F (21°C)

10 hours at

50°F (10°C)

Recoat

16 hours to

30 days at

70°F (21°C)

72 hours to

30 days at

50°F (10°C)

16-72 hours at 70°F (21°C)

24-72 hours at 40°F (5°C)

4 hours at

70°F (21°C)

8 hours at

50°F (10°C)

Dry Heat Resistance

300°F (149°C),

Color may shift above 150°F

(66°C)

300°F (149°C), 125°F (52°C): for

immersion service Color may

shift above 150°F (66°C)

300°F (149°C),

Color may shift above 150°F

(66°C)

300°F (149°C),

Color may shift above 150°F

(66°C)

Safety Information

Contains

Lead-free

Warning!

FLAMMABLE LIQUID AND VAPOR. HARMFUL IF INHALED. CAUSES RESPIRATORY TRACT,

EYE AND SKIN IRRITATION. MAY AFFECT THE BRAIN OR NERVOUS SYSTEM CAUSING

DIZZINESS, HEADACHE OR NAUSEA. MAY CAUSE ALLERGIC SKIN REACTION. FOR

INDUSTRIAL OR COMMERCIAL USE ONLY. REFER TO MATERIAL SAFETY DATA SHEET

(MSDS) FOR ADDITIONAL INFORMATION.

††

Activated material.

†††

Pot life is affected by air temperature, amount of material activated and quantity of thinner used. Avoid activating large quantities at temperatures

above 80°F (27°C). At temperatures above 90°F (32°C), the pot life of unthinned material in 5 gallon pails may be very short (less than one hour). In hot weather, thin

activated material with 10% 160 Thinner or 165 Thinner for 9102 activated material. Final gloss maybe slightly higher for coating applied near the end of the potlife.