RuggedBackbone™ RX5000 Hardware Installation Guide Revision 106 - June 2, 2011 www.RuggedCom.
RuggedBackbone™ RX5000 RuggedBackbone™ RX5000: Hardware Installation Guide Copyright © 2011 RuggedCom Inc. All Rights Reserved Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights are reserved, particularly for the purposes of patent application or trademark registration. This document contains proprietary information, which is protected by copyright.
RuggedBackbone™ RX5000 Table of Contents FCC Statement And Cautions ......................................................................................................... 6 1. Product Overview ........................................................................................................................ 7 1.1. Functional Overview .......................................................................................................... 7 1.2. Feature Highlights ..................................
RuggedBackbone™ RX5000 List of Figures 2.1. Chassis Slot Assignment .......................................................................................................... 9 2.2. Control Module ....................................................................................................................... 10 2.3. Switch Module - No Ports ...................................................................................................... 11 2.4. Switch Module - Fiber (LC) .......................
RuggedBackbone™ RX5000 List of Tables 3.1. 3.2. 3.3. 3.4. 3.5. 3.6. 4.1. 4.2. 4.3. 4.4. 4.5. 4.6. 4.7. 5.1. 5.2. 5.3. 6.1. RX5000 Power Connector Pinout ........................................................................................... RX5000 Critical Alarm Relay Connector Pinout ..................................................................... Serial Console Pinout .............................................................................................................
FCC Statement And Cautions FCC Statement And Cautions Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
1. Product Overview 1. Product Overview 1.1. Functional Overview The RuggedBackbone™ RX5000 is a high-port density routing and switching platform, designed to operate in harsh environments. The RX5000 can withstand high levels of electromagnetic interference, radio frequency interference, and a wide temperature range of -40°C to +85°C. This platform is designed to meet the challenging climatic and environmental demands found in utility, industrial and military network applications.
1.
2. RuggedBackbone™ Modules 2. RuggedBackbone™ Modules The RX5000 chassis comprises ten slots, each one of which is designed to accommodate a particular module. Figure 2.1 shows the rear panel view of the RX5000. The slot name at each position (“PM1”, “L1”, etc.) denotes the type of module that may be installed at that position in the chassis. Figure 2.1.
2. RuggedBackbone™ Modules 2.2. Control Module The Control Module (CM) is the central processing unit of the RuggedBackbone™ chassis. The ROX™ operating system running on the CM controls and coordinates the functions of all modules installed in the system. The Control Module is installed in the CM slot of the chassis, as shown in Figure 2.1, “Chassis Slot Assignment”. Figure 2.2.
2. RuggedBackbone™ Modules • Serial Console: Section 3.4, “Serial Console Ports” • Management Ethernet Interface: Section 3.5, “Copper Ethernet Ports” • Critical Alarm (Failsafe) Relay Interface: Section 3.3, “Critical Alarm Relay” 2.3. Switch Module The Switch Module (SM) is the Ethernet switch fabric central to the RuggedBackbone™ RX5000. It provides one Gbps of bandwidth to each installed Line Module and two 1Gbps ports to (optional) connectors on its own faceplate.
2. RuggedBackbone™ Modules 2.4. Line Modules The RuggedBackbone™ RX5000 may be configured with up to six Line Module (LM) cards, in the LM1 through LM6 slots of the chassis, as shown in Figure 2.1, “Chassis Slot Assignment”.
2. RuggedBackbone™ Modules 2.5. Power Module The RuggedBackbone™ RX5000 may be equipped with either one or two Power Modules (PM). Not only do two power supplies provide redundancy, but the RX5000 is also able to balance the load it places on each one. Each Power Module is capable of delivering a maximum of 100W, and accepts either AC or DC power at its input. Power Supply Modules are installed in the PM1 or PM2 slots of the chassis, as shown in the Figure 2.1, “Chassis Slot Assignment” diagram.
3. Installation 3. Installation 3.1. Mounting The RuggedBackbone™ RX5000 has been designed to provide the greatest possible flexibility in display configuration and mounting. Hardware is provided to adapt the chassis for mounting to a panel or to a standard 19" rack. 3.1.1. Rack Mounting The first step in mounting the RX5000 to a 19" rack is to assemble the handle and rack mount bracket using two (2) #10-32 × 3/8" flat head steel screws (supplied) as shown. Screws are to be torqued to 18±1 in-lb.
3. Installation 3.1.1.1. Rack Front Mounting Assemble the rack mount brackets to the main chassis using six (6) #10-32 × 3/8" flat head steel screws (supplied) on each side. Screws are to be torqued to 18±1 in-lb. The brackets may be mounted either as shown above, or extended by 1". Figure 3.3. Rack Front Mount - Side View Figure 3.2.
3. Installation Figure 3.4.
3. Installation 3.1.1.2. Rack Front Mounting with Front-Mounted Power Supplies Figure 3.6. Rack Front Mount with FrontMount Power Supplies - Side View Figure 3.5.
3. Installation Figure 3.7.
3. Installation 3.1.1.3. Rack Rear Mounting Assemble the rack mount brackets to the main chassis using six (6) #10-32 × 3/8" flat head steel screws (supplied) on each side. Screws are to be torqued to 18±1 in-lb. The brackets may be mounted either as shown above, or extended by 1". Figure 3.9. Rack Rear Mount - Side View Figure 3.8.
3. Installation Figure 3.10.
3. Installation 3.1.2. Panel Mounting Figure 3.11. Panel Mount - Side View The RX5000 may be fastened to panel mount brackets in one of the two positions shown above. Assemble the panel mount brackets to the main chassis using six (6) #10-32 × 3/8" flat head steel screws (supplied) on each side. Screws are to be torqued to 18±1 in-lb.
3. Installation 3.2. Power Supply Wiring And Grounding The RuggedBackbone™ RX5000 may be ordered with dual redundant power supplies, in positions PM1 and PM2 (see Figure 2.1, “Chassis Slot Assignment”). Power connections are located either on the PM1 and PM2 module face plates or on the front panel of the RX5000. An optional chassis ground connection is located on the front panel as pictured in AC Power - Separate Earth Connection.
3. Installation 3.2.1. DC Power Supply Wiring Figure 3.13. DC Power Connection 3.2.2. AC Power Supply Wiring Figure 3.14.
3. Installation Figure 3.15. AC Power - Separate Earth Connection If the ground terminal on the Figure 3.12, “RX5000 Power Connector” is not connected to safety earth, a connection must be provided from the chassis ground terminal, shown above.
3. Installation 3.3. Critical Alarm Relay The Critical Alarm output relay signals critical error conditions that may occur on the RuggedBackbone™ RX5000. The contacts are energized upon power-up of the unit and remain energized unless a critical alarm condition is detected. Relay connections are shown in the Critical Alarm Relay Connection diagram. Control of the relay output may be configured via the ROX™ user interface.
3. Installation 3.4. Serial Console Ports The serial console port on the CM provides access to the boot-time control and configuration menu interface. Both the CM serial console port and the one on the front panel of the RX5000 chassis provide a console interface to the ROX™ operating system. The serial ports implement RS232 DCE on a female DB9 connector. Serial settings are: 57600 bps, 8 bits, No parity, 1 stop bit. The pin assignment of both console ports is given in the Table 3.
3. Installation 3.5. Copper Ethernet Ports The RuggedBackbone™ RX5000 can be ordered with up to 96 10/100Base-TX ports that allow connection to standard CAT-5 UTP cable with RJ45 male connectors. All copper Ethernet ports feature auto-negotiation, auto-polarity, and auto-crossover functions. The female RJ45 connector can accept and take advantage of screened (commonly known as "shielded") cabling. 3.5.1.
3. Installation • Shielded/screened cabling can optionally be used. The cable shield should be grounded at one single point to avoid the generation of ground loops. 3.5.3. Transient Suppression All copper Ethernet ports on RuggedCom products include transient suppression circuitry to protect against damage from electrical transients and to ensure conformance to IEC 61850-3 and IEEE 1613 Class 1.
4. Technical Specifications 4. Technical Specifications 4.1. Power Supply Specifications Power Supply Type Input Range Internal Fuse Rating Max. Power a Consumption Min Max b 88 VDC 300 VDC 6.3A, 250V(T) c 84 W d b 85 VAC 264 VAC 6.3A, 250V(T) c 84 W d HI (125/250 VDC) HI (110/230 VAC) a Power consumption varies based on configuration, i.e. the number and type of ports. Each 10/100Base-TX port consumes roughly 1W less than a fiber optic port.
4. Technical Specifications 4.4. Fiber Ethernet Port Specifications The following sections detail fiber optic specifications of ports that can be ordered with the modules on a RuggedBackbone™ RX5000. The user determines the type of optics at time of ordering, and can determine the modules installed on a particular unit by reading the factory data file via the ROX™ user interface. Section 4.4.1, “Fast Ethernet (100Mbps) Optical Specifications” and Section 4.4.
4. Technical Specifications 4.5. Operating Environment Parameter Range Comments Ambient Operating Temperature -40 to 85°C Ambient Temperature as measured from a 30cm radius surrounding the center of the enclosure. Ambient Relative Humidity 5% to 95% Non-condensing Ambient Storage Temperature -40 to 85°C Table 4.6. Operating Environment 4.6. Mechanical Specifications Parameter Value Comments Dimensions 6.9 x 17.9 x 11.89 inches (175.26 x 454.66 x 302.
5. EMI And Environmental Type Tests 5. EMI And Environmental Type Tests Test IEC 61000-4-2 ESD IEC 61000-4-3 Radiated RFI IEC 61000-4-4 IEC 61000-4-5 IEC 61000-4-6 IEC 61000-4-8 IEC 61000-4-29 IEC 61000-4-11 IEC 61000-4-12 Surge Induced (Conducted) RFI Magnetic Field Voltage Dips & Interrupts Voltage Dips & Interrupts Damped Oscillatory Mains Frequency Voltage IEC 61000-4-17 Ripple on D.C.
5. EMI And Environmental Type Tests Test Description IEEE C37.90.3 ESD IEEE C37.90.2 Radiated RFI IEEE C37.90.1 IEEE C37.90.1 IEEE C37.90 IEEE C37.90 Test Levels Enclosure Contact +/-2kV, +/-4kV, +/- 8kV Enclosure Air +/-4kV, +/-8kV, +/-15kV Enclosure ports 35 V/m Signal ports +/- 4kV @ 2.5kHz D.C. Power ports +/- 4kV A.C. Power ports +/- 4kV Earth ground ports +/- 4kV Fast Transient Oscillatory H.V. Impulse Dielectric Strength Signal ports 2.5kV common mode @1MHz D.C.
6. Agency Approvals 6. Agency Approvals Agency Standards Comments Canada (cTUVus) CAN/CSA C22.2 No. 60950-1-07 Pending USA (NRTL - cTUVus) UL 60950-1:2007 Pending CE EN 60950, EN 61000-6-2 CE Compliance is claimed via Declaration of Self Conformity Route FCC FCC Part 15, Class A Pending CISPR EN55022, Class A Pending FDA/CDRH 21 CFR Chapter 1, Subchapter J Pending ISO9001:2000 Designed and manufactured using a ISO9001: 2000 certified quality program ISO Table 6.1.
7. Warranty 7. Warranty RuggedCom warrants this product for a period of five (5) years from the date of purchase. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. For warranty details, visit www.RuggedCom.com or contact your customer service representative. Should this product require service, contact the factory at: RuggedCom Inc.
