Specifications
13 
Arc welding problems 
1.  Stick electrode ‘blasts off’ when arc is struck 
Welding current set too high, reduce welding current 
Materials are dirty – clean before welding 
2.  Excessive Splatter 
Long arc – get electrode closer to work 
Welding current too high, reduce welding current 
3.  Insufficient penetration 
Too fast welding speed, slow down travel speed 
Welding current set too low, increase welding power 
4.  Porosity in weld 
Humidity in electrodes 
Long arc – get electrode closer to work 
TIG welding problems 
1.  Tungsten electrode ‘blasts off’ when arc is started 
Welding current set too high, reduce welding current or use larger diameter tungsten 
No shielding gas present, check gas supply 
2.  Tungsten electrode melts back towards torch when arc is started 
Ensure torch is in the negative (-) power outlet 
3.  Insufficient penetration 
To fast welding speed, slow down travel speed 
Welding current set too low, increase welding power 
4.  Porosity in weld 
No shielding gas present, check gas supply 
Contamination on work piece, clean with suitable brush etc 










