Specifications

05-3
COMPONENTS COMPONENTS
COMPONENTS COMPONENTS
COMPONENTS
THATHA
THATHA
THA
T CAN BET CAN BE
T CAN BET CAN BE
T CAN BE
REMOREMO
REMOREMO
REMO
VED VED
VED VED
VED
WITH WITH
WITH WITH
WITH
THE ENGINETHE ENGINE
THE ENGINETHE ENGINE
THE ENGINE
MOUNTED ON THE FRAME.MOUNTED ON THE FRAME.
MOUNTED ON THE FRAME.MOUNTED ON THE FRAME.
MOUNTED ON THE FRAME.
 Cylinder head assembly
 Cylinder barrel & Piston
 Crank case Cover RH
 Crank case Cover LH
 Clutch assembly
 Inlet and Exhaust Cam assembly
 Oil pump Assembly
ENGINE SHOULD BEENGINE SHOULD BE
ENGINE SHOULD BEENGINE SHOULD BE
ENGINE SHOULD BE
REMOREMO
REMOREMO
REMO
VED FRVED FR
VED FRVED FR
VED FR
OM OM
OM OM
OM
THE FRAMETHE FRAME
THE FRAMETHE FRAME
THE FRAME
FOR FOR
FOR FOR
FOR
THE FOLLTHE FOLL
THE FOLLTHE FOLL
THE FOLL
OO
OO
O
WING JOBS:WING JOBS:
WING JOBS:WING JOBS:
WING JOBS:
 Crank case repair/replacement.
 Crank shaft and main bearings
replacement.
 Roller Hydraulic Valve Lifter (RHVL)
replacement.
 Transmission parts like Gears, Mainshaft,
Layshaft, repair / replacement
 Kick Starter Gear, Pawl, Spring , Plunger
replacement. (only for Bullet Electra EFI
E5/G5)
NOTE : Before starting to dismantle engine,
crank gently & bring piston to TDC.
DISMANTLING PROCEDUREDISMANTLING PROCEDURE
DISMANTLING PROCEDUREDISMANTLING PROCEDURE
DISMANTLING PROCEDURE
 Disconnect fuel hose. Take care to ensure
fuel does not spill.
 Disconnect fuel pump module and low fuel
sensor couplers.
 Remove the front and rear flange nuts,
washer at the front & rear mounting of the
fuel tank.
 Lift the tank from the seat side & remove.
CAUTION :
Keep a cloth on the front end of the fuel
tank, (below the handle bar clamp) to
avoid damage to the fuel tank while
removing.
ENGINE DISMANTLING ,ENGINE DISMANTLING ,
ENGINE DISMANTLING ,ENGINE DISMANTLING ,
ENGINE DISMANTLING ,
INSPECTION INSPECTION
INSPECTION INSPECTION
INSPECTION
AND AND
AND AND
AND
ASSEMBLASSEMBL
ASSEMBLASSEMBL
ASSEMBL
YY
YY
Y