DO IT YOURSELF Cornhole Boards $145
Cornhole Boards PVC Cornhole Boards, built to last. A few features are the collapsible legs, integrated cup holder and hanging system to mount on the wall. Simple Backyard Rules • Boards are placed 27ft from front edge to front edge. • Games are played to 21 points. • Woody: Refers to any cornhole bag that has been pitched and remains on the cornhole board playing surface at the conclusion of the frame. Each woody is 1pt.
Drawing - Layout Tools • • • • • • • • Hearing Protection Drawing - Layout Safety Glasses 24 Drill Bits Power Miter Saw Drill/Driver Jig Saw Table Saw or Circular Saw Tools: Tape Measure • Hearing Protection • Safety Glasses • Drill Bits • Power Miter Saw • Drill / Driver • Jig saw • Table Saw or Circular Saw • Tape Measure Top 24” x 48” Top -— 24” x 48” x 1/2“ xwith 1/2”6”with dia. Hole dia.
Drawing - Materials • 1/2”x2’x4’ HandiPanel • 2ea ‐1’x4’x8’ (3/4” Thickness) Royal Trim Board 4ea 4ea -- Bolt Bolt Assembly Assembly • 1ea 1’x8’x8’ (3/4” Thickness) Royal Trim Board ‐ • 8ea – 5/16” x 2‐1/2” Galvanized Carriage Bolts 24 • 8ea – 5/16” Galvanized Nuts • 16ea – 1” Galvanized Washers Materials 9 12 • PVC Glue 2ea resistant 2’x4’x 1/2” • 24ea 1” weather Pocket holeHandiPanel screws • 12ea 2” weather 2ea resistant 1x4x 1/2” trimhead screws Royal Trim Board 1ea 1x8x
Step 1: Cut Board Parts 1.1 – Cut Board and Frame Using the drawing as a guide, cut the board top and the framing members to size. A few helpful hints: Cutting Board and Frame Drill Leg Mount & Pocket Holes If using factory cut panels for the top, confirm the dimensions are correct and the board is square. Stack the frame parts (4 of each length) and cut them on a chop saw with a single cut, this will ensure accuracy. 1.
Step 2: Assemble Body 2.1 – Glue Frame to Board Top Using the frame as a guide, mark the location of the frame on the back of the top and apply PVC cement to the marked area. Glue Frame to Top Attach Frame with Screws 2.2 – Attach Frame Secure frame using 1” Kreg Pocket Hole All weather screws (course thread) .Utilize the gauge block for spacing and clamping the frame to the top. 2.3 – Install Interior Supports Use the same technique (PVC cement and Screws) to fasten interior supports.
Step 3: Assemble Body 3.1 – Hole Layout On the face of the top, layout the center line of the circle. 9” from the top and 12” from the edge. ` S tep 3 A ssem b le B od y Layout H Hole ole Layout Draw Draw 6” 6 ” C Circle irc le 3.1 – Hole Layout 3.2 – Draw 6” Circle O n th e face of th e top layout th e center line Use a compass to mark the circle using the centerline as of th e circle. 9 ” from th e top and 12” from th e edge. reference. Set the compass at 3” to create a 6” diameter circle. 3.
Step 4: Attaching the Legs 4.1 – Insert Bolt and Washer The leg assembly will require a washer between legs and frame to allow folding for storage. S tep 4 A ttac h ing th e Legs I nsert B oltBolt and wash Insert anderWasher A ttac h Legs Attach Legs 4.1 – Insert Bolt and washer 4.2 – Attach Legs Th e leg assembly will req uire a wash er between legs and frame to allow folding for storage. Slide the leg over the bolt and against the washer; place 4.
Step 5: Leg Supports 5.1 – Measure Support Length The distance between the legs will vary due to support location, washer assembly and tightness of bolts. Measure distance on all leg assemblies. Measure Cut and Bore 5.2 – Cut and Bore Cut 3-1/2” X ¾” PVC boards for each leg assembly. OPTION – use 3” hole saw to cut a circle in the center of the support. This will act as cup holder during play. 5.3 – Attach to the Leg Assembly Attach support with PVC glue. Fasteners (nails or screws) are an option.
Step 6: Wall Hanger / Bag Storage 6.1 – Measure Support Cleat Length S tep 6 W all H anger / B ag S torage The distance between the frame supports could differ, so measure each board for proper fit. The portion of the cleat system to be mounted to the wall should be ripped 6.1 –the Measure Support Cleat length ½” narrower that support cleats. This will aid in the hanging of theTh boards.
Step 7: Hanging the Boards S tep S tep 7 H anging th e th e 7 H H anging anging S tep 7 th e b oardb oard s s b oard s 7.1 – Mount the Cleat Mount the Hanger Cleats to the wall using an appropriate securing system. Self-drilling wall anchors were used for 7.1application. – Mount the Cleat this sheetrock Measure Measure Measure Measure F inishF inish ed P edrod ucrod t uc t P Finished Product F inish ed P rod uc t 7.1 – Mount the Cleat 7.
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DO IT YOURSELF Toddler Standing Sandbox $165 4 Hours
Toddler Standing Sandbox This is a simple weekend project with lasting benefits. This design keeps sand and stone where you want it, as well as provides a bit of storage for toys. The lid will keep everything dry when not in use. As a secondary benefit, this project can function as an outdoor coffee table. Although it is a bit tall, at 24” it can be converted to an 18” height when the little ones outgrow the sandbox by simple removing a few inches from the legs.
Drawing - Layout Drawing - Layout Drawing - Layout Top 23-1/2” x 47-1/2” x 1/2” Top Cleat 1-1/2” x 3/4” Frame 44 5 1 /4 17 7/8 17 7/8 181/2 Apron 5-1/2” x 44” x 3/4” Dividers - (x2) 3-1/2” x 18-1/2” x 3/4” Top Cleat 1-1/2” x 47-1/2” x 3/4” 451/2 Apron 5-1/2” x 18-1/2” x 3/4” 231/2 Top 471/2 Retention Cleat 5/8” x 5/8” (x4) Bottom 18-1/2” x 42-1/2” x 1/2” Leg Support Assembly 2ea - 3-1/2” x 23-1/2” x 3/4” (x4) 231/2 471/2 3
Layout Drawing - Materials t Drawing - Materials 24 31/2 31/2 51/2 51/2 11/2 5 /8 Tools • • • • • • Hearing Protection Safety Glasses Power Miter Saw Drill / Driver Table Saw or Circular Saw Materials Tape Measure earing Materials • 1ea- 2’x4’x 1/2” HandiPanel otection• 2ea - 2’ x 4’x 1/2” HandiPanel • 2ea - 1 x 4 x 8’ (3/4”) Royal Trim Board afety • 2ea - 1 x 6 x• 8’1ea1/4” (3/4”) 2’x4’x Royal Trim Board • 1ea - 1 x 2 x 8’ (3/4”) Royal Trim Board asses • 2ea - 5/8” x 5/8” HandiPanel x 8’ Head S
Step 1: Cut Parts 1.1 – Layout Using the drawing provided, layout the parts. Remember to allow for the saw 1 kerf (about 1/8”). Step Cut Parts 1.2 – Crosscut 1.1 – Layout Step Layout Frame Parts Crosscut Crosscut Crosscut 1 Cut Parts Crosscut the frame parts to the appropriate lengths. We thebut drawing provided, parts. 1.1 – Layoutlayout used a power miterUsing saw, a handsaw will the work as well. Remember to allow for theUsing saw the kerfdrawing (about 1/8”). provided, layout the parts. 1.
Step 2: Assembly 1.1 – Assemble Legs PVC Glue the 3-1/2” x 23” boards and clamp as shown in the photo Assemble Legs Construct Main Frame Install 5/8” Cleat Attach Legs 1.2 – Construct Main Frame Using trim head screws and PVC Cement, connect the 5-1/2” x 44 & 18-1/2” boards. 1.3 – Install 5/8” Cleat Install the 5/8” x 5/8” retention band around the bottom portion of the frame with trim head screws and PVC glue. This will be used to hold the bottom panel in place. 1.
Step 3: Assembly 3.1 – Insert Bottom Lay the frame assembly on its side and PVC Glue the bottom Panel to the 5/8” band. Insert Bottom Allow Glue to Cure Install Dividers Band the Top 3.2– Allow Glue to Cure Stand frame upright and allow glue adequate cure time before moving to next step. 3.3 – Install dividers Glue the dividers to the bottom and screw through sides of the frame to complete install. With spacers clamped in position, use the 2-1/2” trim head screws to secure the door and act as hinges.
Step 4: Assembly 4.1 – Sand all Edges PVC can have sharp edge after cutting, so it is important to sand all cut edges with 220 grit sand paper.
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