MANUFACTURING NUMBERS: 9100101 9100102 9100103 9100104 9100105 9100106 9100107 9100111 9100112 9100113 9100114 9100115 9100116 9100118 9100121 9100122 9100123 9100124 9100125 9100126 9100128 9100131 9100132 9100133 9100134 9100135 9100136 9100146 9100156 DELUXE FOOD WARMER ® C US Series 9100100 P/N 1010678 Rev.
A.J. Antunes & Co. DELUXE FOOD WARMER TABLE OF CONTENTS Operation ...................................................................9 General ......................................................................9 Operating Instructions for Manual (Non-Timer) Models.................................................9 Operating Instructions for Timer Models .................10 Programming Timer Models ....................................10 Steaming Tips .......................................................
A.J. Antunes & Co. DELUXE FOOD WARMER OWNER INFORMATION (continued) Service/Technical Assistance Refer to the service agency directory and fill in the information below If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency. They can be found in the service agency directory packaged with the equipment. Authorized Service Agency Name: Phone No.
A.J. Antunes & Co. DELUXE FOOD WARMER IMPORTANT SAFETY INFORMATION Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. WARNING WARNING GENERAL WARNING. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death. ELECTRICAL WARNING.
A.J. Antunes & Co. DELUXE FOOD WARMER IMPORTANT SAFETY INFORMATION (continued) • To ensure proper steaming characteristics, some mineral deposits must be present on generator casting. If, during cleaning, the casting does become free of mineral deposits, add plain tap water to casting and allow it boil off. This may have to be repeated several times to ensure proper steaming characteristics by creating a thin layer of mineral deposits on the casting. • WARNING ELECTRICAL SHOCK HAZARD.
A.J. Antunes & Co. DELUXE FOOD WARMER SPECIFICATIONS Electrical Ratings CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes. DFW SERIES Voltage 120 Watts 1800 Amps 15 Hertz 50/60 120* 1500 12.5 50/60 230 2800 12.2 50/60 Voltage 120 Watts 1800 Amps 15 Hertz 50/60 230 2800 12.2 50/60 WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH.
A.J. Antunes & Co. DELUXE FOOD WARMER SPECIFICATIONS (continued) Shipping Weight Capacities DFW-100 Series 40 lbs (18.2 kg) DFW-200 Series 40 lbs (18.2 kg) DFWT-100 Series 54 lbs (24.5 kg) DFWT-200 Series 54 lbs (24.5 kg) DFWF-250 Series 75 lbs (33.6 kg) DFW Series 2-7/8" (7.3 cm) Deep Half size steam table pan DFWT Series 2-7/8" (7.3 cm) Deep 2/3-size steam table pan DFWF Series 4" (10.2 cm) Deep Full size steam table pan Dimensions B C A Model Dim. A Dim. B Dim.
A.J. Antunes & Co. DELUXE FOOD WARMER INSTALLATION Unpacking Top Cover Trivet 1. Remove unit and all packing materials from shipping carton. Power Cord 2. Open the large box. It should contain the following: • DFW Unit • Information Packet, • Water Hookup Kit (DFW-200 Series only). Pan Pan Diffuser NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at 1-877392-7854. Operating Controls 3. Remove information packet.
A.J. Antunes & Co. DELUXE FOOD WARMER INSTALLATION (continued) WARNING ELECTRICAL SHOCK HAZARD. Filter Sliding Cover FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH. • Electrical ground is required on this appliance. • Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician. • Do not use an extension cord with this appliance.
A.J. Antunes & Co. DELUXE FOOD WARMER OPERATION General Information ALL MODELS When the operate button (Figure 5) is pressed and released, power is supplied to the water pump (Water Tank models) or solenoid (Direct Water Hookup models). The pump/solenoid operates and water sprays onto the heated steam generator. The water flashes immediately into live steam and surrounds the product.
A.J. Antunes & Co. DELUXE FOOD WARMER OPERATION (continued) Operating Instructions For Timer Models – DFW/DFWT/DFWF-150/250 1. Turn on the rocker switch (power on/off) (Figure 6). Ready Light 2. Allow the unit to preheat for approximately 30 minutes. READY Message Display IMPORTANT: The flashing green ready light will become steady when the unit is up to temperature and ready to be used. UP DOWN PROGRAM Start/Stop Button START/STOP IMPORTANT: Do not push the operate button during warm-up.
A.J. Antunes & Co. DELUXE FOOD WARMER IMPORTANT: FACTORY SETTINGS EARLY UNITS EQUIPPED WITH RED LED DISPLAY ONLY Your Deluxe Food Warmer is factory programmed for the following default values. To program the control, refer to Figure 8 and use the following procedure in sequence: CYC = [15.00] (15 minutes) SHO = [020] (20 seconds) H2O = [0_50] or 0.50 sec (direct water hookup units DFW/DFWT/DFWF-250) [0_80] or 0.80 sec (water tank units DFW/DFWT-150) 1.
A.J. Antunes & Co. DELUXE FOOD WARMER OPERATION (continued) 6. Use the UP or DOWN arrow buttons to change the Total Cycle time in seconds (B, Figure 8). change the Total Cycle time in minutes (B, Figure 9). 7. Depress the program button again, and use the UP or DOWN arrow buttons to change the Total Cycle time in minutes (C, Figure 8). 4. Depress the program button again, and use the UP or DOWN arrow buttons to change the Total Cycle time in seconds (C, Figure 9). 8.
A.J. Antunes & Co. DELUXE FOOD WARMER NOTE: Use the UP or DOWN Arrow Buttons to change the minute or second time interval. READY READY 1500 UP DOWN PROGRAM 15 START/STOP POWER UP DOWN START/STOP UP DOWN PROGRAM DOWN POWER E. SHO Time in Seconds UP START/STOP DOWN UP DOWN READY 0_80 H2O START/STOP UP POWER DOWN PROGRAM START/STOP POWER G. H2O Cycle F. SHO Time in Minutes START/STOP D. SHO Cycle READY PROGRAM PROGRAM POWER C.
A.J. Antunes & Co. DELUXE FOOD WARMER OPERATION (continued) Hi-Limit Reset Button Cap Reset Button A hi-limit thermostat will turn off electrical power to the heater and control circuits if the unit overheats. To reset this thermostat, allow sufficient time (about 45 minutes) for the unit to cool down, remove the cap located on the rear of the unit (Figure 10) and then fully depress the reset button. If the unit requires continuous resetting, contact your Roundup authorized service agency. Figure 10.
A.J. Antunes & Co. DELUXE FOOD WARMER Top Cover Assy. Trivet Pan Hinge Pin Diffuser Spray Tube Assy. Steam Generator Figure 11. Deluxe Food Warmer Components 4. Clean the chamber of any product spills. CAUTION Do not bend the spray tube. The tube is teflon and bending causes permanent damage. 5. Clean entire unit with a clean, hot, damp cloth (not dripping wet) and wipe dry. 4. Slide the metal cover off the spray tube, then flex the tube under running water to wash deposits out of the open end. 6.
A.J. Antunes & Co. DELUXE FOOD WARMER MAINTENANCE (continued) 9. Fill steam generator 1/2" (1.5 cm) deep with tap water/hard water (see Note below). Top Water Filter NOTE: To ensure proper steaming characteristics, some mineral deposits must be present on the surface of the generator casting. If during cleaning, the casting does become free of mineral deposits, add plain tap water to casting and allow to boil off. This may have to be repeated several times.
A.J. Antunes & Co. DELUXE FOOD WARMER TROUBLESHOOTING WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing. If the troubleshooting steps listed do not solve your machine problem, contact a Roundup Authorized Service Agency for further assistance or service. Problem Unit will not heat up. Rocker switch and rocker switch light is on.
A.J. Antunes & Co. DELUXE FOOD WARMER TROUBLESHOOTING (continued) Problem Unit becomes flooded or fills with excess water. Possible Cause Corrective Action Insufficient pre-heat time or no heat at all. Remove excess water from generator casting surface. Allow 20 minutes before operating steamer. Do not operate steamer during pre-heat period. See No Heat sections. DFW-200 Series (direct hookup) only. Solenoid valve is leaking.
A.J. Antunes & Co. DELUXE FOOD WARMER REPLACEMENT PARTS Item Optional Water Pressure Regulator Kit - Part No. 217K105 1 2 3 4 5 4 "IN" WATER SUPPLY IN 8 20 15 10 5 0 25 30 35 40 45 50 55 60 6 7 P/N 1010678 Rev. B. 10/99 "OUT" 5 6 7 8 OUT TO UNIT 2 3 19 Description Hose Clamp (not shown) Hose Fitting Pressure Gauge, 0-60 PSI Pressure Regulator (Factory set at 25 PSI) Bottom Bracket Reducing Nipple, 1/4" x 1/8" Filter Strainer Hose Fitting Qty.
A.J. Antunes & Co. DELUXE FOOD WARMER REPLACEMENT PARTS (continued) DFW/DFWT - 100/150/200/250 Series See Inset A 24 59 64 22 2 21 3 23 1 4 20 66 5 6 7 19 8 17 63 61 18 16 9 Inset A - Parts are used on DFWT-150 with manufacturing number 9100128 only. 29 27 15 25 60 13 11 65 28 12 14 64 20 26 61 62 63 P/N 1010678 Rev. B.
A.J. Antunes & Co. DELUXE FOOD WARMER DFW/DFWT - 100/150/200/250 Series Item 1 Part No.
A.J. Antunes & Co. DELUXE FOOD WARMER REPLACEMENT PARTS (continued) DFW/DFWT - 100/150 Series Inset A Manual (Non-Timer) Models 34 35 37 36 74 64 55 75 See Inset B 79 9 8 73 70 54 81 30 40 39 59 51 31 See Inset A 77 Inset A Timer Models 33 34 64 35 33 Inset B 38 53 74 67 36 8 64 70 7 55 44 75 58 70 57 67 67 57 79 68 56 73 69 70 54 67 72 32 33 43 74 42 70 40 39 41 71 22 59 P/N 1010678 Rev. B.
A.J. Antunes & Co. DELUXE FOOD WARMER DFW/DFWT - 100/150/200/250 Series Item 1 Part No.
A.J. Antunes & Co. DELUXE FOOD WARMER REPLACEMENT PARTS (continued) DFW/DFWT - 200/250 Series Inset A Manual (Non-Timer) Models 34 76 10 35 52 37 36 74 64 55 75 See Inset B 79 9 8 73 70 54 81 40 39 59 See Inset A Inset A Timer Models 34 64 31 35 Inset B 38 53 8 74 59 49 36 64 50 55 75 45 7 79 48 47 69 56 68 73 46 70 58 54 70 42 40 39 74 43 41 24 59 P/N 1010678 Rev. B.
A.J. Antunes & Co. DELUXE FOOD WARMER DFW/DFWT - 100/150/200/250 Series Item 1 Part No.
A.J. Antunes & Co. DELUXE FOOD WARMER REPLACEMENT PARTS (continued) DFWF - 250 24 48 47 Inset B 22 2 21 3 52 1 23 35 4 36 20 5 19 37 38 6 8 57 48 44 59 7 61 8 45 58 17 51 50 18 16 55 43 40 See Inset B 39 See Inset A 47 46 10 11 48 47 14 49 15 13 33 48 25 34 12 29 60 42 7 41 32 31 54 53 30 55 27 57 28 26 26 P/N 1010678 Rev. B.
A.J. Antunes & Co. DELUXE FOOD WARMER DFWF - 250 Item 1 2 3 4 5 6 Part No. 0011165 0020769 0021094 7000140 0010147 7000220 7000221 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 2190107 4050209 0700451 0700453 0021063 7000141 0503103 7000130 2180145 2100230 0021095 0503186 0503187 2130104 0800113 7000133 0020964 0800219 0501569 040K251 7000135 7000136 1000967 7000142 Description Qty. Top Cover Assy. (Incl. Nos.
A.J. Antunes & Co. DELUXE FOOD WARMER NOTES 28 P/N 1010678 Rev. B.
LIMITED WARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest materials available and manufactured to high quality standards. These units are warranted to be free from mechanical and electrical defects for a period of one year from date of purchase or 18 months from shipment from factory, whichever occurs first, under normal use and service, and when installed in accordance with manufacturer’s recommendations.
