OIL HOSE REEL KIT OWNER’S MANUAL WARNING: Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a Roughneck™ Product! For future reference, please complete the owner’s record below: Model: _______________ Purchase Date: _______________ Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. This machine is designed for certain applications only. The distributor cannot be responsible for issues arising from modification.
4. Use the right tool for the job. Do not attempt to force small equipment to do the work of larger industrial equipment. There are certain applications for which this equipment was designed. It will do the job better and more safely at the capacity for which it was intended. Do not modify this equipment, and do not use this equipment for a purpose for which it was not intended. 5. Use proper eye protection when assembling and using the kit. 6. Check for damaged parts.
Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do not repair high-pressure couplings. You must replace the entire hose. INSTALLATION Typical installation refers to Fig.1. Fig. 1 NOTE: The above typical installation is only for reference. It may be different from your actual system design. WARNING: If this is a new installation, or if the oil in the lines is contaminated, flush the lines before you install the kit.
Floor Mounting Wall Mounting Ceiling Mounting Fig. 2 2. INSTALLATION OF DROP TRAY Use one or two bolts and nuts (NOT INCLUDED) to secure the drop tray. 3. INSTALLATION OF CONTROL VALVE ①. Apply appropriate thread sealant around the male thread of flexible spout, and then screw the flexible spout to the meter. ②. Assemble the rubber cover to the meter. ③.
②. Hold a metal part of the control valve firmly to a grounded metal waste container and point the valve outlet toward the waste container, then trigger the control valve to relieve the fluid pressure. ③. Open any bleed-type master air valves and fluid drain valves in the system. ④. Leave the drain valve open until you are ready to pressurize the system. (2) Clean the obstruction in the oil system, when any of the following cases occurs: ①.
. Remove the nuts and washers holding the guide arm and shift to base. . Rotate the guide arm and adjust it to any of the three positions hinted. See Fig. 3. Fig. 3 . Replace and tighten the nuts and washers. . Tighten the drive spring by turning the spool two or three circles and engage the latch pawl. . Pull the hose through the roller opening in the guide arm and replace the stopper. 4. OPERATION OF CONTROL VALVE (1) LCD DISPLAY INDICATIONS: See the following displaying illustration of the LCD panel.
A. Setting measurement unit Solution 1 ①. Press “MENU” and “RESET” simultaneously and hold for about 5 seconds to enter the unit set mode. ②. Press "RESET" to select the unit. ③. When desired measurement unit is displayed, press “MENU” and hold about 1 second or the digit stops blink to quit the setting mode. Solution 2 ①. Move the flashing display to Zone ② by pressing “MENU”, then press “RESET” to choose measurement unit; ②. Press “MENU” over 3 seconds to exit the setting mode. B.
3. Shut-off valve is not fully open 4. Foreign material is jammed in the metering element Oil leaks from swivel 1. Swivel is loose 2. O-ring is worn or damaged Oil drips from nozzle Nozzle is damaged or obstructed Valve leaks O-rings or valve seat are worn or damaged 5. 6. 7. 8. Leakage from meter O-ring damaged 9. 10. 11. No display Wrong reading Battery out of power Wrong correction factor 2. Relief the pressure 3. Fully open the shut-off valve 4.
①. Route the hose through the guide arm rollers and opening of the spool. Apply thread tape or sealant to hose threads. ②. Screw hose fitting into threaded fitting on swivel. Tighten connection with a wrench on fitting. Install stopper on working end of hose if required. ③. Disengage latch pawl and allow hose to retract. Replacing the swivel ①. If the swivel leak, replace the O-ring or seal (#31) and washer (#30) by removing the lock washer (#40) and the part of the swivel shift. ②.
DIAGRAMS AND PARTS LIST 1. M860154 Hose reel 2. 18123522 Oil Control Valve 3. DT10001 Drop tray 1.
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