2V Heavy-Duty Fuel Transfer Pump With Mechanical Meter Meter – Gasoline Compatible Mechanical Meter Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a Roughneck™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This fuel transfer pump is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 4 Electrical Specifications ....................
Intended Use 12V Heavy-Duty Fuel Transfer Pump with Mechanical Meter is a positive displacement, rotary vane pump with mechanical Meter. Depending on installation and viscosity, this pump can deliver up to 20GPM or 76 LPM. The rugged design makes for a long life of dependability. Packaging Contents No. Description Qty. No. Description Qty.
or property damage. The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using this tool. Always be aware of the environment and ensure that the tool is used in a safe and responsible manner. Do not allow persons to operate or assemble the product until they have read this manual and have developed a thorough understanding of how it works. Do not modify this product in any way.
goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate. This applies to all persons in the work area. Do not overreach. Keep proper footing and balance at all times. Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on the tool.
Ensure that all equipment operators have access to adequate instructions concerning safe operating and maintenance procedures. To ensure safe operation, all fuel transfer systems must be properly grounded. Proper grounding means a continuous metal-to-metal contact from one component to the next, including tank, bung, pump, meter, filter, hose, and nozzle. Care should be taken to ensure proper grounding during initial installation and after any service or repair procedures.
Main Parts of Product No. Description Qty. No. Description Qty.
No. Description Qty. No. Description Qty. 9 Discharge hose 1 28 O-ring 1 10 Elbow 1 29 Junction box cover 1 11 Bypass spring 1 30 Screw 6 12 Electric motor 1 31 Grounded screw 1 13 Pump chamber 1 32 Switch bracket 1 14 Bypass valve 1 33 Nozzle holder 1 15 O-ring 1 34 Nozzle 1 16 Filter screen 1 35 Screw 2 17 2” Bung adapter 1 36 Mechanical meter 1 18 Screw 2 37 Screw 2 19 Suction tube 1 Assembly Instructions 1.
8.5 Strip 1/2” of the installation from the ends of the red and black cable wires. Using the furnished wire nuts, connect these wires to the pump wires matching the colors. Be sure no bare wire is exposed. 8.6 Fold wires into junction box and replace cover making sure the gasket is in place. Make sure all screws are seated so there is no space between the cover and the junction box.
To prevent physical injury, observe precautions against fire or explosion when dispensing fuel. Do not operate the system in the presence of any source of ignition including running or hot engines, lighted cigarettes, or gas or electric heaters. Observe precautions against electrical shock when operating the system. Serious or fatal shock can result from operating electrical equipment in damp or wet locations.
After Each Use ⚠WARNING If using solvent to clean pump components or tank, observe the solvent manufacturer’s recommendations for safe use and disposal. Burn hazard. To reduce the risk of burns, do not touch hot surfaces. Store the product when it is not in use. Store it in a dry, secure place out of the reach of children. Inspect the tool for good working condition prior to storage and before re-use.
Failure Possible Cause Corrective Action Filter clogged Clean the filter Lower the pump with respect to the Excessive suction pressure level High loss of head in the circuit Use shorter tubing or of greater (working with the by-pass open) Diameter Dismantle the valve, clean and/or By-pass valve blocked replace it Air entering the pump or the Check the seals of the connections suction tubing A narrowing in the suction Use tubing suitable for working Tubing under suction pressure Check the voltage
Parts Diagram Parts List Reference 1 2 3 4 5 6 7 8 9 10 11 12 Part Number 1 2 3 4 5 6 7 8 9 10 11 12 Part Description Screw Rotor cover Rotor Vane Spring O-ring Gasket Seal Kit Discharge hose Elbow Bypass spring Electric motor Page 14 of 17 Qty.
Reference 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Part Number 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Part Description Pump chamber Bypass valve O-ring Filter screen 2” Bung adapter Screw Suction tube Screw Switch Bracket Bushing Gasket Nut Seal Shift folk O-ring Junction box cover Screw Grounded screw Switch bracket Nozzle holder Nozzle Screw Mechanical meter Screw Qty.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or "Us'') warrants to the original purchaser only ("You'' or "Your") that the Roughneck product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
