DIGITAL OIL CONTROL VALVE OWNER’S MANUAL WARNING: Read carefully and understand all INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a Roughneck™ Product! For future reference, please complete the owner’s record below: Model: _______________ Purchase Date: _______________ Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. This machine is designed for certain applications only. The distributor cannot be responsible for issues arising from modification.
6. Do not overreach. Keep proper footing and balance at all times to prevent tripping, falling, back injury, etc. 7. DO NOT use the equipment when tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating this equipment may result in serious personal injury. 8. Industrial applications must follow OSHA requirements.
3 1 4 2 5 6 7 1 Air inlet 2 Air shut-off valve 5 Meter 3 Oil pump 6 Hose reel 4 Fluid shut-off valve 7 Control valve Fig 1 Typical installation NOTE: The above typical installation is only for reference. It may be different from your actual system design. WARNING: If this is a new installation, or if the oil in the lines is contaminated, flush the lines before you install the control valve. 1.
the entire system is clean, and close the valve. . If there are several dispensing points, you need to drain the oil at each point, one by one, starting with the furthest one from the pump, and ending with the nearest one to the pump. Fig. 2 Oil Control Valve How to adjust the angle of the nozzle: Loosen the #4 swivel nut, turn the nozzle to the desired position and tighten the nut. NOTE: Use oil resistant pipe sealant or Teflon® Tape on all fitting threads. (1) Installing a new oil control valve ①.
③. Open any bleed-type master air valves and fluid drain valves in the system. ④. Leave the drain valve open until you are ready to pressurize the system. (2) Clean the obstruction in the oil system, when any of the following cases occurs: ①. Problem on control valve, flexible hose, rigid tube or manual/auto tip. ②. Pressure cannot be relieved completely after above procedures are done. ③. It takes more than 5 seconds to relieve the pressure thoroughly. 2.
①. Wait for the control valve to go to standby. ②. Press the “MENU” key. Keep it pressed until the digit flashes in Zone ①. Press the “RESET” key to choose the right digit from 0 to 9. Press the “MENU” key to go the next digit so that the Actual Value can be input. ③. Make sure the correction factor is right and then press the “MENU” key. Keep it pressed until calibration is finished and the factor is saved. The control valve will then return to standby. (2) Modify the correction factor in field ①.
Oil leaks from swivel Oil drips from nozzle Valve leaks the metering element 1. Swivel is loose 2. O-ring is worn or damaged Nozzle is damaged or obstructed O-rings or valve seat are worn or damaged 5. 6. 7. Leakage from meter O-ring damaged 8. 9. 10. 11. No display Wrong reading Battery out of power Wrong correction factor clean up foreign material 1. Tighten the swivel (part# 1-1) 2.
DIAGRAMS AND PARTS LIST Part No. 1-1 Description Swivel Qty. 1 Part No. 3-5 Description Main Circuit Board Qty.
PART#4 includes: Part No. Description MH10002 Flexible nozzle MT10002 Auto tip Wear parts Part No. 1-5* 1-7* 1-10* 1-13* 3-1* Description O-ring Washer, flat Seat Filter O-ring Qty. 2 Part No. 3-9* 2 1 1 1 3-13* 3-19* 3-20* Description O-ring Battery Waterproof protector Seal washer For replacement parts and technical questions, please call 1-800-222-5381. WARRANTY One-Year Limited Warranty Distributed by Northern Tool + Equipment Co., Inc. Burnsville, MN 55306 NorthernTool.
