Product Manual

Page 9 of 15
Assembly Instructions
Tools Required
 27 mm open end wrench
 Phillips head screwdriver
 24mm socket or wrench
1. Remove the caddy tank, pump, handle, fuel gauge, fill tube, wheel and accessory kits from the
carton.
2. Remove M6 nylon insert nut [1], washers [2] and shoulder bolts [3] from tank [4]. Assemble
handle [5] and reinstall hardware to tank. The shoulder bolt head must be on the outside of the
handle to properly secure the handle. Tighten securely using 5mm hex wrench and 10mm
wrench.
3. Tilt caddy onto its front (handle up) to install rear wheels [6]. Install retaining ring [7] to inner
axle groove using retaining ring pliers. Add wheel and second retaining to outer groove. Repeat
on second side.
4. Tilt caddy onto its back (handle down) to install the front foot pads [8]. Note the pads are the
same for the left and right foot. Place a pad on each foot, flipping as required to match the foot
bracket. Install (2) M6x25mm bolts [9] and tighten with 4mm hex wrench.
5. Remove ground screw [10] and washer [11] from tank (by right handle tab). Assemble green
ground wire [12] to tank by placing the screw through the connector and threading the screw
into the ground tab on the tank using Phillips head screwdriver. Make certain the connection is
securely tightened.
6. Remove all plastic caps from tank and pump. Wrap 3/4" male pipe threads on top of tank with
PTFE tape.
7. Assemble pump [13]: Place handle [14], M16 washer [15] and M16 nut [16] onto shaft,
tightening with 24mm socket or wrench.
8. Thread pump onto tank (place the side marked "IN" onto 3/4" pipe thread). Rotate to tighten by
hand and stop with handle facing outside of tank.
9. Wrap 3/4" fitting on hose [17] with PTFE tape and thread onto pump. Tighten with 27mm open
end wrench.
10. Wrap 2" thread on fill tube [18] with PTFE tape and thread onto tank. Tighten by hand until
secure and install fill cap [19].
11. Install fuel level gauge assembly [20]: Thread assembly into tank. Tighten with adjustable
friction spanner wrench until mark is pointing toward opposite corner of the tank.
Tools Included
• 4mm hex wrench
• 5mm hex wrench
• 10mm socket or wrench
• Retaining ring pliers
• PTFE tape