Heavy-Duty Air-Operated Oil Pump With Extension Kit – 3:1 or 5:1 Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a Roughneck™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This pump is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information .................
Intended Use The Roughneck Heavy-Duty Air-Operated Oil Pump with Extension Kit is perfect for fluid oil transfer in high volumes and longer distance applications such as truck shop service fleet facilities and in-plant applications. #58267 is suitable for use with SAE130 oil and #58268 is suitable for use with SAE240 oil. Both pumps have extension tubes.
product will be safer and do a better job at the capacity for which it was intended. DO NOT use this equipment for a purpose for which it was not intended. Industrial or commercial applications must follow OSHA requirements. ⚠WARNING WORK AREA SAFETY Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit. Cluttered, wet, or dark work areas can result in injury.
⚠CAUTION PUMP USE AND CARE Do not force the pump. Products are safer and do a better job when used in the manner for which they are designed. Plan your work, and use the correct product for the job. Check for damaged parts before each use. Carefully check that the product will operate properly and perform its intended function. Replace damaged or worn parts immediately. Never operate the product with a damaged part. Do not use a product with a malfunctioning switch.
Do not use with any liquid besides the intended oil, lubricants, or antifreeze liquids. See owner's manual for intended oil. Disconnect air hose and relieve air pressure before servicing. Always dispose of oil and other liquids according to local waste authority guidelines. Not for use by or around children.
Assembly Instructions Grounding Before using the pump, check the grounding of the entire system to prevent fire and explosion. To reduce the risk of static sparking, each device should ground effectively. Pump: Use a ground wire and clamp as Fig.2 shows. Remove the grounding screw, place the end of the grounding wire into the grounding hole. Lock the bolt to the pump safety. Air and Fluid Hoses: Ground effectively. Air Compressor: Follow manufacturer's recommendations.
FIG.2: Grounding guide Installation Standard installation 1: Cut-off valve 2: Filter 3: Regulator 4: Lubricator 5: Control valve 6: Locking adapter 7: Hose reel Fig.3: Oil supply system installation The above installation is part of the oil supply system. If you need installation for the whole air circle transfer, contact the manufacturer or distributor. Note: To avoid damage, do not hang any device at the air inlet. Place the pump into lock adapter (Fig 3, Part 6). Install to the trolley.
Pump cannot operate with an empty load or the speed will be too fast causing damage. If acceleration is too fast or running very slow, stop operation and check to be sure there is enough oil in the barrel. If there is insufficient oil, change the trolley and initialize the entire system. Start Up If there are several pumps in the system, use the control valve to dispatch the air. Open the main control valve.
Process • • • • • • • • Put the pump into lock adapter (Fig .3, Part 6). Install to the trolley. Install cut-off valve (Fig 3, Part 1). Install filter (Fig 3, Part 2). Install regulator, which controls the speed, and adjust the air pressure (Fig 3, Part 3). Install lubricator, which self-lubricates (Fig 3, Part 4). Install control valve, which controls the flux. When the speed is too fast, the pump will close automatically to avoid damage (Fig 3, Part 5). Connect oil output.
Open the master air valve from the compressor. Open the dispensing valve into a grounded metal waste container, making firm metal-to-metal contact between the container and valve. Open the bleed-type master air valve and open the pump air regulator slowly, just until the pump is running. When the pump is primed and all air has been pushed out of the lines, close the dispense valve. If you have more than one pump, repeat this procedure for each pump.
Parts Diagram Page 13 of 17
Parts List Part No. 1 2 3 4 5 6* 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Page 14 of 17 Description Air motor cover Spring piece Bracket Rope rocker Shaft O-ring Base O-ring Right silencer U-seal Sponge O-ring Steel ball O-ring Piston Circlip O-ring Suction tube Steel ball Oil inlet valve Extension tube Filter Piston shaft Left silencer Transfer slipcover Rod Screw Quantity 1 2 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 Part No.
Replacement Parts For replacement parts and technical questions, please call Customer Service at 1-800-222-5381. Not all product components are available for replacement. The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence. When ordering parts, the following information will be required: item description, item model number, item serial number/item lot date code, and the replacement part reference number.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or "Us'') warrants to the original purchaser only ("You'' or "Your") that the Roughneck product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
