Air-Operated 50:1 Grease Pump Kit Fits Drums 33 - 66 Lb. Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a Roughneck™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This pump is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information .................
Intended Use The Roughneck Air-Operated 50:1 Grease Pump Kit is designed for transferring grease. Compressed air operated reciprocating pumps are designed for high pressure greasing. It’s applicable to the manipulation of all types of grease (up to NLGI-2 consistency) from its original drums. Packaging Contents Item No.
Drum Cover and Follower Plate List Drum Cover Diameter (in.) Flower Plate Diameter (in.) Drum Application (lb.) 1709002 12.2 1709012 12.2 33-66 Drum Trolley List Item No. Drum Capacity (lb.) 1708001 44-132 Important Safety Information ⚠WARNING Read and understand all instructions. Failure to follow all instructions may result in serious injury or property damage. The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur.
Keep children and bystanders away from the work area while operating the tool. Do not allow children to handle the product. Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your work area. Some of these hazards may be hidden from your view and may cause personal injury and/or property damage if contacted. ⚠WARNING PERSONAL SAFETY Stay alert, watch what you are doing, and use common sense when operating the tool.
Accessories that may be suitable for one product may create a risk of injury when used with another tool. Never use an accessory that has a lower operating speed or operating pressure than the tool itself. Keep guards in place and in working order. Never operate the product without the guards in place. Do not leave the tool running unattended. Specific Operation Warnings ⚠WARNING To prevent serious injury or property damage, read and understand owner's manual before operating. Wear ANSI Z87.
⚠WARNING SKIN INJECTION HAZARD Fluid from the dispensing valve, leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation or blood poisoning. Fluid splashed in the eyes or on the skin can also cause serious injury. If a fluid injection injury occurs, GET IMMEDIATE SURGICALTREATMENT. Do not treat as a simple cut. Do not point the dispensing valve at anyone or at any part of the body.
Main Parts of Product Page 9 of 23
50:1 SERIES GREASE PUMP EXPLODED VIEW Page 10 of 23
Assembly Instructions ⚠WARNING Do not exceed the maximum working air pressure of 115 PSI. The compressed air must be filtered to avoid dust and moisture into pump. Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. ⚠WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. Ground the equipment and the object being lubricated.
CONNECTING THE REGULATOR • The lubricator (I) must be placed as close as possible to the air inlet, followed by the pressure regulator (II), and finally, the filter (III). In the case of pumps not installed on wall support, it is very important to equip the pump's air inlet with an adaptor for quick coupling and the air inlet hose with a quick connector. CONNECTING THE GREASE DISCHARGE 1. The grease discharge outlet is a 1/4'' G thread.
warnings. Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents, or fluids containing such solvents in pressurized aluminum equipment. Such use could result in a chemical reaction, with the possibility of explosion. Disconnect air hose and relieve air pressure before servicing. Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Operating Instructions ⚠WARNING Wear ANSI Z87.
service the equipment. Tighten all fluid connections before operating the equipment. Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do not repair high pressure couplings; you must replace the entire hose. ⚠WARNING MOVING PARTS HAZARD Moving parts can pinch or amputate fingers. Do not operate the pump with the air motor plates removed. Keep clear of all moving parts when starting or operating the pump.
2. Open the manual tip. 3. Squeeze control handle trigger. When the required amount of product has been dispensed, release the trigger to stop delivery. Close the manual tip.
Handling and storage of the pump do not require any special procedures. The dust in compressed air can slow down or even block the motor cylinder. The following steps may prevent this from happening: 1) Add 50 grams of appropriate lubricating oil to the air inlet hole weekly; operate the pump for several minutes after adding oil. 2) Turn on the pump for several minutes until the moving parts are fully lubricated. Repeat if necessary. Do this on a weekly basis.
Parts Diagram Kits List Page 17 of 23
50:1 SERIES GREASE PUMP EXPLODED VIEW Page 18 of 23
Parts List Kits List Part No. Description Quantity 1 Grease pump 1 2 Drum cover 1 3 Grease control valve 1 4 Hose with fitting 2 5 Air hose with quick coupling 1 6 Drum Not included 7 Filter, pressure regulator, and lubricator Not included 8 Follower plate 1 9 Trolley 1 50:1 SERIES GREASE PUMP PART LIST Part No. Description Quantity Part No.
Part No. Description Quantity Part No. Description 24 Spring seat 25 Quantity 1 216 O-ring 1 Connect shaft 1 217 O-ring 1 26 Connect shell 1 218 OD-ring 2 27 Middle shaft 1 219 Outlet 1 28 Air center cover 1 220 Quick coupling 1 221 Connector 1 Trolley Parts List Part No.
Part No. Description Quantity 12 Guide 1 13 Gasket 1 14 Gun seat 1 15 Rod 1 16 Steel ball 1 17 Set 1 18 Spring 1 19 Handle 1 20 Valve seat 1 21 Nut 1 22 O-ring 1 23 Block ring 1 24 Axis tile 1 25 Axes 1 26 Liner ring 1 27 Hexad bolt 2 28 Join pipe 1 29 Join piece 1 Replacement Parts For replacement parts and technical questions, please call Customer Service at 1-800-222-5381. Not all product components are available for replacement.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or "Us'') warrants to the original purchaser only ("You'' or "Your") that the Roughneck product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
