2V Heavy-Duty Fuel Transfer Pump Gasoline Compatible Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a Roughneck™ product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This fuel transfer pump is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 4 Electrical Specifications ....................
Intended Use The Roughneck 12V Heavy-Duty Fuel Transfer Pump is a positive displacement, rotary vane pump. Depending on installation and viscosity, this pump can deliver up to 15GPM or 57 LPM. The rugged design makes for a long life of dependability. Packaging Contents No. Description Qty. No. Description Qty. 1 Auto Nozzle 1 4 2" Bung Adapter 1 2 Suction pipe 1 5 Elbow 1 3 3/4"x14ft.
or property damage. The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using this tool. Always be aware of the environment and ensure that the tool is used in a safe and responsible manner. Do not allow persons to operate or assemble the product until they have read this manual and have developed a thorough understanding of how it works. Do not modify this product in any way.
goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate. This applies to all persons in the work area. Do not overreach. Keep proper footing and balance at all times. Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on the tool.
Ensure that all equipment operators have access to adequate instructions concerning safe operating and maintenance procedures. To ensure safe operation, all fuel transfer systems must be properly grounded. Proper grounding means a continuous metal-to-metal contact from one component to the next, including tank, bung, pump, meter, filter, hose, and nozzle. Care should be taken to ensure proper grounding during initial installation and after any service or repair procedures.
Main Parts of Product Assembly Instructions 1. Tightly screw the suction pipe into the inlet coupling of the pumping unit. Extend the suction pipe into the truck tank or barrel to within 3" of the tank’s bottom. 2. Screw the inlet coupling of the pump into 2" of the tank or barrel opening. The inlet coupling must be completely and securely threaded into an undamaged tank or barrel bung. 3. During installation and maintenance, make sure that the electric supply lines are not live. 4.
8.1 Remove the pump’s junction box cover and straighten the two wires to make the stripped wire ends accessible outside of the junction box. 8.2 Screw furnished cable connector into 1/2" NPT conduit opening in pump junction box. 8.3 Strip 6" of the outer covering from one end of the furnished electrical cable being careful not to damage the black and red wire insulation. 8.
Operating Instructions ⚠WARNING Know and follow applicable national, state, and local safety codes pertaining to installing and operating electrical equipment for use with flammable liquids. Know and follow all safety precautions when handling petroleum fuels. Ensure that all equipment operators have access to adequate instructions concerning safe operating and maintenance procedures. To ensure safe operation, all fuel transfer systems must be properly grounded.
If using flexible tubing, attach the ends of the tubing to the tanks. In the absence of an appropriate slot, solidly grasp the delivery tube before beginning dispensing. Before starting the pump make sure that the delivery valve is closed (dispensing nozzle or line valve). Turn the ON/OFF switch to ON. The by-pass valve allows functioning with the delivery closed for only brief periods. Open the delivery valve, solidly grasping the end of the tubing.
Problem Possible Cause Corrective Action Motor problems Contact with the service department Thermal overload protection shut-down Low or no flow rate Move ON/OFF lever to the OFF position to reset pump. Low level in the suction tank Refill the tank Foot valve blocked Clean and/or replace the valve Filter clogged Clean the filter Excessive suction pressure Lower the pump with respect to the level.
Parts Diagram Parts List No. Description Qty. No. Description Qty.
No. Description Qty. No. Description Qty. 12 Electric motor 1 31 Grounded screw 1 13 Pump chamber 1 32 Switch bracket 1 14 Bypass valve 1 33 Nozzle holder 1 15 O-ring 1 34 Auto Nozzle 1 16 Filter screen 1 35 Screw 2 17 2” Bung adapter 1 18 Screw 2 19 Suction tube 1 Replacement Parts For replacement parts and technical questions, please call Customer Service at 1-800-222-5381. Not all product components are available for replacement.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or "Us'') warrants to the original purchaser only ("You'' or "Your") that the Roughneck product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.
