BULLETIN 600 ISO Valves and Serial Bus Communication Premium Pneumatic Controls Since 1921 EtherNet/IPTM ControlNetTM PROFIBUS® DeviceNetTM CANopen
Standard Definitions 15407-1: Drop-cord Standards for Size 0 (26mm) & Size 00 (18mm) Wide Valves 15407-2: Plug-in Standards for Size 0 (26mm) & Size 00 (18mm) Wide Valves 5599-1: Drop-cord Standards for Sizes 1, 2, 3 5599-2: Plug-in Standards for Size 1, 2, 3 ! WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
Table of Contents Serial Bus Systems......................................................................................................................4-9 ISO Size 00 & 0 Valve Features .................................................................................................... 10 Series W66 Valve Ordering Code ................................................................................................. 11 Plug-in, Series W66 (15407-2) Valves...................................................
Serial Bus System • A complete Serial Bus communication offering for all ISO valves. • UL, C-UL and CE certifications (as marked). Series W66 18mm ISO 15407-2 Valves M23, 12-Pin End Plate Kit Communication Adapter TM M23, 12-Pin Output Module 4 © 2012, ROSS CONTROLS®. All Rights Reserved.
I/O - Centralized Configuration • Centralized Serial Bus system. • Pneumatics and I/O are in close proximity to one another. • I/O density per module = 8. Series W66 18mm ISO 15407-2 Valves 32 Output Valve Driver Module I/O Module Base www.rosscontrols.
Serial Bus System • A complete Serial Bus communication offering for all ISO valves. • UL, C-UL and CE certifications (as marked). TM Communication Adapter M12 Input Module 6 © 2012, ROSS CONTROLS®. All Rights Reserved.
I/O - Remote Configuration M23, 12-Pin Cable • Remote Serial Bus system. • Pneumatics and I/O are not in close proximity with one another. Series W66 18mm & 26mm ISO 15407-2 Valves on one island - no transition plate needed. • M23, 12-Pin output extension to remote valve island. • I/O density per module = 8. M23, 12-Pin End Plate Kit www.rosscontrols.
Serial Bus System • A complete Serial Bus communication offering for all ISO valves. • UL, C-UL and CE certifications (as marked). M23, 12-Pin Cable M23, 12-Pin End Plate Kit Output to Other Devices Communication Adapter M23, 12-Pin Output Module TM 8 © 2012, ROSS CONTROLS®. M12 Output Module All Rights Reserved.
I/O - Compartmentalized Remote Configuration • Remote Serial Bus system. • Pneumatics and I/O are not in close proximity with one another. • M23, 12-Pin output extension to remote valve island. • Separate output and input clusters using a bus extender cable. • Separate output and input power using a power extension module. • I/O density per module = 8. Series W66 18mm & 26mm ISO 15407-2 Valves on one island - no transition plate needed.
ISO Size 00 & 0 Valves 15407-1 & 2 Specifications Series W66, Size 00: 0.55 Cv (18mm) Series W66, Size 0: 1.
Series W66 Valve Ordering Code 76 Function* 4-Way 2-Position 4-Way 3-Position Dual 3-Way 2-Position A Basic Size Remote Pilot Size 00 (18mm) 0 Size 0 (26mm) 1 Solenoid Pilot 76 57 Solenoid Pilot 77 Normally Open 70 Normally Closed 75 NC / NO NC - 14 End 4 01 W Options* 56 Remote Pilot 0 78 Voltage Non-Locking Overrides Plug-In (15407-2) Locking Overrides Single Non-Locking Overrides Drop Cord (15407-1) 4-Way 2-Position W66 Locking Overrides Non-Locking Overrides Plug-In (15407
Plug-in, Series W66 (15407-2) Size 00 (18mm) & Size 0 (26mm) Common Model Numbers Single Solenoid Double Solenoid 2-Position 2-Position Series W66, Size 00 4 Series W66, Size 00 Series W66, Size 0 2 4 Sol. 14 2 Sol. 14 Sol. 12 51 3 Series W66 Size 00 Series W66 Size 0 Series W66, Size 0 51 3 W6676A0401Z 120VAC W6676A0401W 24VDC W6676A1401Z 120VAC W6676A1401W 24VDC 0.55 Cv Series W66 Size 00 1.
Series W65 Spool and Sleeve Valves for ISO Bases (5599-2) The W65 Series has a base 5/2 Valves – Single Solenoid Pilot electrical connector which ISO Size Avg. CV Port Size 1 1.0 1/4-3/8 W6576A2401 1.5 (0.7) 2 2.3 3/8-1/2 W6576A3401 2.0 (1.0) 3 3.4 1/2-3/4 W6576A4401 3.5 (1.6) A C Valve Model Number* Weight lb. (kg) *Valve dimensions on next page. B eliminates the need to disconnect wires to remove the valve.
Series W65 Spool and Sleeve Valves for ISO Bases (5599-2) 5/2 Valves – Single Remote Pressure Control Spring Return A ISO Size Avg. CV Port Size Valve Model Number* Weight lb. (kg) 1 1.0 1/4-3/8 W6556A2411 0.8 (0.4) 2 2.3 3/8-1/2 W6556A3411 1.5 (0.7) 3 3.4 1/2-3/4 W6556A4411 3.0 (1.4) C *Valve dimensions shown below. B 5/2 Valves – Double Remote Pressure Momentary Control A ISO Size Avg. CV Port Size Valve Model Number* Weight lb. (kg) 1 1.
Plug-in, Series W66 (15407-2) Size 00 & 0 Manifold / Subbase Kits Manifold and Subbase Kit Ordering Code R PS5511 13 C P Basic Series Enclosures / Lead Length ISO 15407-2 18mm, Series W66, Size 00 PS5611 ISO 15407-2 26mm, Series W66, Size 0 PS5511 Mounting Style / Port Size 1 3 5 Series W66, Size 00 Manifold with 1/8 NPT End Ports 51 Manifold with 1/8 BSPP End Port 52 Manifold with 1/8 NPT Bottom / End Port 61 Manifold with 1/8 BSPP Bottom / End Port 62 Series W66, Size 0 Subbase with 1/4
Plug-in, Series W65 (5599-2) Size 1, 2, & 3 Manifold / Subbase Kits Manifold and Subbase Kit Ordering Code R PS4011 55 A – C P Wiring Options Basic Series Size 1 PS4011 Blank Size 2 PS4111 C None Size 3 PS4211 F SAE / Ford G General Motors Chrysler Enclosures / Lead Length 7 3-Pin Mini Connector in Base 8* Note: When using the Enclosure / Lead Length “J” or “M” option: 12VDC - Maximum number of coils is 13 24VDC - Maximum number of coils is 21 120VAC - Coils limited by the number of pins
Drop-cord, Series W66 (15407-1) Size 00 (18mm) & Size 0 (26mm) Common Model Numbers Single Solenoid Double Solenoid 2-Position 2-Position Series W66, Size 00: 18mm 4 Series W66, Size 00: 18mm Series W66, Size 0: 26mm 2 4 Sol. 14 Series W66, Size 0: 26mm 2 Sol. 14 Sol. 12 51 3 51 3 Series W66 Size 00 W6676A0461W 24VDC 0.55 Cv Series W66 Size 00 W6676A0467W 24VDC 0.55 Cv Series W66 Size 0 W6676A1461W 24VDC 1.1 Cv Series W66 Size 0 W6676A1467W 24VDC 1.
Drop-cord, 15407-1 Size 00 & 0 Manifold / Subbase / End Plate Kits Individual Subbase Kit #12 Port #2 Port #4 Port with Side Ports Kit Number Port Size NPT BSPP “G” Size 00 1/8" RPL02-01-80 RPL02-01-70 Size 0 1/4" RPL01-02-80 RPL01-02-70 Size #14 Port #5 Port Note: Can be used for external, single, or double remote pilot.
Manifolds — Series W66 Size 00 & 0 (15407-2) How To Order Manifold Assemblies 1. List Manifold Assembly call out. This automatically includes the end plate kit assembly. 2. List complete Valve, Regulator, Flow Control and Base model number. List left to right, LOOKING AT THE CYLINDER PORTS on the #12 end of the manifold. The left most station is station 1. (If a blank station is needed, list the blanking plate part number and the individual manifold number in the station specified.
Manifolds Size 1, 2 & 3 (5599-2) How To Order Manifold Assemblies 1. List Manifold Assembly call out. This automatically includes the end plate kit assembly. 2. List complete Valve, Regulator, Flow Control and Base model number. List left to right, LOOKING AT THE CYLINDER PORTS on the #12 end of the manifold. The left most station is station 1. (If a blank station is needed, list the blanking plate part number and the individual manifold number in the station specified.
Series W66 Size 00 & 0 End Plate Kits R PS56 20 01 0 P Basic Series Thread Type ISO 15407, Size 00 (18mm) & Size 0 (26mm) PS56 0 NPT 1 BSPP “G” Options End Plate Kit Type End Plate, Collective Wiring 20 End Plate, Non-Collective Wiring 31 01* Non-Collective Wiring L2†§# 25-Pin, D-Sub L3†# 19-Pin, Round, Brad Harrison L4†# 12-Pin, M23 L5 16-Point Terminal Strip †# L6†‡# Serial Bus * Only Available with End Plate Kit Type “31” & Series W66, Size 0 Valves.
Series W65 Size 1, 2, & 3 End Plate Kits R PS40 20 L2 0 C P Basic Series Engineering Level ISO 5599, Size 1 PS40 ISO 5599, Size 2 PS41 ISO 5599, Size 3 PS42 C Current Thread Type End Plate Kit Type End Plate, Collective Wiring 20 End Plate, Non-Collective Wiring 31 0 NPT 1 BSPP “G” Options 01* L1†¤** Non-Collective Wiring Collective Wiring End Plate, Top Ported L2†#+ 25-Pin, D-Sub L3†+ 19-Pin, Round, Brad Harrison L4†+ 12-Pin, M23 L6^+ Serial Bus * Only Available with End Plate
Accessories Transition Plates, Collective Wiring Modules Kit includes: 1 Left-hand end plate, 1 Transition plate, 1 Right-hand end plate, & 1 Valve Driver Module (when ordered with L6 option).
Accessories Blank Stations, Port Isolation, Gaskets Blank Station Kits Size Kit Number 15407-2 15407-1 5599-2 Size 00 RPS5634P RDX02BLK — Size 0 RPS5534P RDX01BLK — Size 1 — — RPS4034CP Size 2 — — RPS4134CP Size 3 — — RPS4234CP 15407-2 15407-1 Kit includes: Blank Station Plate, Gasket, and Mounting Bolts.
Accessories Interposed Regulators Interposed Regulators Features Gauge Adapter Kit • Remote Air Pilot Operated for hard-to-reach pressure control. • Unregulated Pilot Pressure to valve for consistent valve shifting regardless of pressure adjustment. Included with all Size 00 Regulators. Both kits are required on all Size 0 & 00 Regulators when the Regulator is on the last Station on the Right (14) End.
Accessories Interposed Regulator Kit Ordering Code R PS5637 1 6 6 P #2 Port Regulator / Gauge* Basic Series Size 00 15407-1, 18mm 15407-2, 18mm Size 0 15407-1, 26mm 15407-2, 26mm PS5637 PS5638 2 3 5 6 2-60 PSIG w/o Gauge 5-125 PSIG w/o Gauge 2-60 PSIG w/Gauge 5-125 PSIG w/Gauge PS5537 PS5538 * For Common Pressure Regulator Option, Regulator Gauge callout must be the same number for both Port #4 and Port #2.
Accessories Remote Pilot Access Plates, Exhaust Modules, Air Supply Bases Remote Pilot Access Plate Kits Size Kit Number Port Size NPT BSPP “G” Size 1 1/8" RPS401500CP RPS401501CP Size 2 1/8" RPS411500CP RPS411501CP Size 3 1/8" RPS421500CP RPS421501CP Kit includes: Pilot Port Access Plate, Gasket and Mounting Studs.
Accessories Interposed Flow Controls Features • Both adjustment screws are located on the 12 end of the unit. • Interposed Flow Control mounts with its own studs, which means the valve uses standard bolts for mounting. • Interposed Flow Control is not to be used as a shut off device and is not bubble tight when needles are fully turned down.
Technical & Wiring Information Ratings Response Time** (ms) Temperature Rating Valve Size Size 00, 0, 1, 2, & 3 -15°C to 49°C (5°F to 120°F) Ambient. Port Size 0 Cu. In. Chamber Fill Exhaust ## Cu. In.
Technical & Wiring Information Electrical Connectors Maximum Solenoids Energized Simultaneously (Interconnect Circuit Boards) 25-Pin, D-Sub Connector (Male) Address Pin Number 2 14 4 6 15 8 17 18 19 Size 00, Size 0 Voltage Code 25-Pin D-Sub 19-Pin Round Single 12-Pin M23 24VDC W 24 16 8 32 10 120VAC* Z 24 16 8 32 12 14 Size 1, Size 2, Size 3 Voltage Code 25-Pin D-Sub 24VDC W 120VAC* Z Serial Bus 19-Pin Round Single 12-Pin M23 Serial Bus 20 16 8 N/A 24 16 8 N/A
Technical & Wiring Information Wiring 16-Point Terminal Strip G 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Valve Solenoid GND COM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Terminal C I/O Addressing Examples G C 1 2 3 4 5 6 7 8 9 10 111213 1415 16 Double Address Circuit Board (Option M) Size 00 & 0 Example Two Station Manifold Bases Push Orange Lever with Screwdriver Insert Wire into Hole. Strip Length 10mm. Use 18-22 AWG Wire.
Service & Repair Kits Series W65 Replacement Pilot Assembly & Coil Description Model Number Pilot Assembly 1149C79 Coil 334B33 Pilot Select Gasket Kits Valve Size Kit Number Size 00 RPS5605P Size 0 RPS5505P Quantity 10 Specify Voltage and Hz when ordering.
Service & Repair Kits Regulator Conversion Kits Valve to Base Gasket Kits Valve Size Standard Size 00 RPS5605P* Size 0 RPS5505P* Size 1 797B11 Size 2 828B11 Size 3 858B11 Valve Size Manual Bonnet Assembly (w/o Spring) Air Pilot Bonnet Assembly Independent By-Pass Plate RPS4045BP RPS4047BP RPS4048BP RPS4145BP RPS4147BP RPS4148BP Size 1 Size 2 Size 3 Quantity 1 Quantity 1 * Quantity 10 Regulator & Flow Control Mounting Studs Body Service Kits Valve Size Type Size 00 Size 0 Flow C
Serial Bus System Integrated Solution I/O Modules • A complete serial bus communication offering for Series W66 & W65 ISO valves. • Extremely fast I/O backplane uses change-of-state (COS) connections to maximize performance. • UL, C-UL and CE certifications (as marked). • Accepts signals from sensors, photo eyes, limits and other field input devices. • Provides signals to remotely operating solenoid valves and other field operating output devices. • Choice of digital, analog, high watt I/O Modules.
Serial Bus System Serial Bus Product Compatibility DeviceNet™ Adapter RPSSCDM ControlNet Adapter RPSSCCNA EtherNet Adapter RPSSCENA PROFIBUS Adapter RPSSCPBA PLC-5™ with Network Port IOD NS NS NA SLC 500™ with Network Port IOD NS NS NA PLC-5 Processor via Network Module IOD NS NS 3 1756 Logix™ Communication Interface IOD IOD IOD 3 PanelView™ Terminal NA NA NA NA RSLinx™ Software NA NA NA NA 1769-L20, -L30 Controller with 1761- NET Interface NA NS NS NA 1769-L32E, -35E
Serial Bus System Communication Modules* †§ DeviceNet™ (M18 or M12) RPSSCDM18PA (M18) or RPSSCDM12A (M12) 10 to 28.8VDC †§ ControlNet™ RPSSCCNA 10 to 28.8VDC †§ ™ RPSSCENA 10 to 28.8VDC ® RPSSCPBA 10 to 28.8VDC †§ Ethernet I/P Profibus-DP * IP67 Certified † Reference the following Documents for Installation Instructions. DeviceNet™ - A10313, A10311; ControlNet™ - A10315 Ethernet I/P - A10316; Profibus-DP - A10314 § Requires a RPSST8M23A or RPSSV32A in all manifold assemblies.
Serial Bus System Valve Driver Module RPSSV32A 32 Point Module – Size 00, 0, 1, 2, & 3 RPSSV32A*† 24 Output Cable – Size 00 & 0 RPS5624P† 25 - 32 Output Cable – Size 00 & 0 RPS5632P† 24 Output Cable – Size 1, 2, & 3 RPS4024P† * Reference Document A10312 for Installation Instructions. See www.rosscontrols.com † Serial Bus Manifold assemblies and end plate kits include a valve driver module (RPSSV32A) and cable. Series W66, Size 00 / Series W66, Size 0 24 output manifolds require a RPS5624P.
Serial Bus System Specifying a Serial Bus System Follow these steps as you specify your Serial Bus system: Step NetLinx™ Architecture 1 Select a Communication Interface Module Choose the interface module for your operating system.
Serial Bus System Selecting a Network You can configure your system for information exchange between a range of devices and computing platforms and operating systems.
Serial Bus System Step 2 Select I/O Modules Selecting Serial Bus Modules Some modules have diagnostic features, electronic fusing, or individually isolated inputs/outputs. The Serial Bus family provides a wide range of input and output modules to span many applications, from high-speed discrete to process control. Serial Bus supports producer/consumer technology, which allows input information and output status to be shared among multiple Logix controllers.
Serial Bus System Digital DC Input Modules Digital I/O Modules Choose digital I/O modules when you need: RPSSN8M8A RPSSN8M12A RPSSN8M23A RPSSP8M8A RPSSP8M12A RPSSP8M23A Number of Inputs 8 Sinking 8 Sourcing Keyswitch Position 1 1 Voltage, On-State Input, Nom. 24VDC 24VDC - Optical isolation shields logic circuits from possible damage due to electrical transients. Voltage, On-State Input, Min. 10VDC 10VDC - Logic circuits process the signal. Voltage, On-State Input, Max. 28.8VDC 28.
Serial Bus System Relay Output Module RPSSTR4M12A Number of Outputs 4 Form A (N.O.) relays, isolated Keyswitch Position 7 Output Delay Time, ON to OFF, Max. 26 ms* Contact Resistance, Initial 30 mΩ Current Leakage, Off-State Output, Max. 1.2 mA and bleed resistor thru snubber circuit @ 240V ac PointBus Current (mA) 90 Power Dissipation, Max. 0.5 W *Time from valid output off signal to relay deenergization by module.
Serial Bus System Analog Input Modules RPSSNACM12A RPSSNAVM12A Number of Inputs 2 2 Keyswitch Position 3 3 Input Signal Range 4…20 mA 0…20 mA 0…10V ±10V Input Resolution, Bits 16 bits - over 21 mA 0.32 µA/cnt 15 bits plus sign 320 µV/cnt inunipolar or bipolar mode Absolute Accuracy, Current Input 0.1% Full Scale @ 25°C*† — Absolute Accuracy, Voltage Input — 0.
Serial Bus System Valve Driver Module RPSSV32A The RPSSV32A valve driver module provides an interface between the Serial Bus system and the valve assembly. This module will always be the last module on the Serial Bus. It controls 32 digital outputs at 24VDC. Depending on the valve selection, it can control up to 32 single solenoid valves or 16 double solenoid valves. Valve Driver Module Specifications RPSSV32A Outputs per Module 32, sourcing Voltage Drop, On-State Output, Maximum 0.
Serial Bus System RPSSSE24A Current Derating for Mounting Expansion Power Unit The RPSSSE24A expansion power unit passes 24VDC field power to the I/O modules to the right of it. This unit extends the backplane bus power and creates a new field voltage partition segment for driving field devices for up to 13 I/O modules.
Serial Bus System Typical Configurations Power Distribution Options Serial Bus Communication Adapter and I/O Modules An auxiliary 24VDC power supply provides power to the PointBus backplane and I/O modules. You can connect up to 13 I/O modules and an adapter with a maximum of 10 A field power, using the auxiliary power.
Serial Bus System Step 4 Select Cables and Cordsets Selecting Accessories Serial Bus Digital Input Module Cables Part Number RPSSN8M12A Recommended Rockwell Automation Patchcord (double-ended) For Using: 2 inputs per connector Recommended Rockwell Automation Male Cordset (single-ended) 879D-F4ACDM-x 879-C3AEDM4-5 889D-M4AC-y RPSSP8M12A 1 input per connector 889D-F4ACDM-x RPSSN8M8A 3-Pin pico connectors 889P-F3ABPM-x RPSSP8M8A 4-Pin pico connectors 889P-F4ABPM3-x M23, 12-Pin 889M-F12AHMU-z 8
Serial Bus System Serial Bus DeviceNet™ and Auxiliary Power Cables Part Number Recommended Rockwell Automation Network Cable Network Recommended Rockwell Automation Auxiliary Power Cables KwikLink Flat Media system standard drop cable: 1485K-PzF5-R5 RPSSCDM12A RPSSCDM18PA Thin Round system standard drop cable: 1485R-PzN5-M5 DeviceNet™ Thick Round system standard drop cable: 1485C-PzN5-M5 BNC to TNC Connector is required when using BNC Cordsets. See www.amphenolrf.
Serial Bus System Step 5 Placing Serial Bus Modules Determining Mounting Requirements The producer / consumer model multicasts messages. This means that multiple nodes can consume the same data at the same time from a single device. Where you place I/O modules in the control system determines how the modules exchange data.
Serial Bus System C D E D E D Serial Bus Dimensions A B Communications Module Input / Output Modules C D E D A 4.0 (102) B 1.8 (46) E .87 (22) F .43 (11) C 1.9 (48) D 2.0 (50) Inches (mm) F A B Communications Module Input / Output Modules H + H1 + (W x n +W1 x n1) H J W G W1 Size 00, 0 Dimensions J .15 (4) L K 4.32 (110) G 2.68 (68) H H1 .33 1.80 (8.4) (45.8) L .63 (16) M P W W1 5.39 5.98 1.61 2.24 (137) (152) (40.8) (56.
Serial Bus System Related Documentation Additional user documentation presents information according to the tasks you perform and the programming environment you use. Refer to the table below for information on Serial Bus products.
Serial Bus System Serial Bus System Technical Support System Support and Troubleshooting Assistance is available for purchase when an issue goes beyond just the performance of an individual component. Scope of Services Supplied Service Descriptions • World Class phone support in both U.S.A.
Installation Safety Guidelines Installation Safety Guidelines For Selecting And Using ROSS CONTROLS Products And Related Accessories ! WARNING: FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF ROSS CONTROLS PRODUCTS, ASSEMBLIES OR RELATED ITEMS (“PRODUCTS”) CAN CAUSE DEATH, PERSONAL INJURY, AND/OR PROPERTY DAMAGE.
Installation Safety Guidelines 2.4. Environment: Many environmental conditions can affect the integrity and suitability of a product for a given application. Ross Controls products are designed for use in general purpose industrial applications. If these products are to be used in unusual circumstances such as direct sunlight and/or corrosive or caustic environments, such use can shorten the useful life and lead to premature failure of a product. 2.5.
Installation Safety Guidelines 4.5. Routine Maintenance Issues: • Remove excessive dirt, grime and clutter from work areas. • Make sure all required guards and shields are in place. 4.6. Functional Test: Before initiating automatic operation, operate the system manually to make sure all required functions operate properly and safely. 4.7. Service or Replacement Intervals: It is the user’s responsibility to establish appropriate service intervals.
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