RollSeal SC-325 & SC-650 Controllers Owners Manual RollSeal 1733 County Road 68 Bremen, Alabama 35033 256-287-7000 Manual No.
Table of Contents 1 Warnings (Avertissements) .................................................................................................................................... 4 2 Limited Warranty ................................................................................................................................................. 10 3 Ratings and Specifications .................................................................................................................................
11 Accessories .......................................................................................................................................................... 28 11.1 Remote Transmitter and Receiver (Ordered Separately) .......................................................................... 28 11.2 2-Button Close/Open Switch Module (Ordered Separately) .................................................................... 29 11.
1 Warnings (Avertissements) ! Warning! Disconnect All Power Sources Before Installing This Equipment. Failure To Disconnect Power Source Can Result In Property Damage, Serious Injury Or Death! !! Warning! Dangerous Rotating Machinery! Keep Hands, Clothing, Etc. Clear When Operating! Do Not Operate Without All Guards And Covers In Place! ! Warning! All Wiring Should Be In Accordance with National Electrical Codes Or Other Local Codes.
!! Warning! The Voltages In The Power Cables And Certain Parts Of The Drive Can Result In Death. Whenever The Drive Has Been Used, It Must Be Isolated And Disconnected For 5 Minutes Before Any Work Commences. ! Danger! Only Qualified Electrical Personnel Familiar With The Construction And Operation Of This Equipment And The Hazards Involved Should Install, Adjust, And/Or Service This Equipment. Read And Understand This Manual In Its Entirety Before Proceeding.
IMPORTANT INSTALLATION INSTRUCTIONS ! Warning! To Reduce The Risk Of Severe Injury Or Death: 1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS. 2. Do not connect the door operator to the source of power until instructed to do so. 3. Locate the control station: (a) within sight of the door, (b) at a minimum height of 5 feet so small children cannot reach it, and (c) away from all moving parts of the door.
French Translated Warnings ! Avertissement! Disjoindre fournissent de l'énergie tout les sources avant qu'installer cet équipement.
! Avertissement! Les tensions dans le pouvoir câblent et certains parties de la promenade en voiture peuvent résulter dans la mort. Wle |henever| la promenade en voiture a été utilisé il doit être isolé et détaché pendant 5 procès avant que tout travail commence. ! Danger ! Seulement familier électrique de personnel qualifié avec la construction et opération de cet équipement et les hasards ont enveloppé devoir installer, arranger, et/ou - la révision cet équipement.
LES INSTRUCTIONS D'INSTALLATION IMPORTANTES ! AVERTISSEMENT! À réduire le risque de blessure sévère ou mort: 1. LU ET SUIVENT TOUTES INSTRUCTIONS D'INSTALLATION. 2. Ne liez pas l'opérateur de porte per la source de pouvoir jusqu'à instruit faire ainsi. 3. Localisez la station de commande: (a) en vue de la porte, (b) à un minimum la hauteur de 5 pieds ainsi petit enfants ne peuvent pas l'atteindre, et (c) loin de tous parties en mouvement de la porte. 4.
2 Limited Warranty All products are warranted to be free from defects in material and workmanship for a period of one (1) year or 100,000 cycles, whichever occurs first, from the date of purchase if installed and used in strict accordance with the installation instructions. Liability is limited to the sale price of any products proved to be defective or, at manufacturers’ option, to the replacement of such products upon their return.
3 Ratings and Specifications Part Number Model Number Power Supply Temperature Range Inputs Outputs Drive Setting Factory Preset Voltage Switch & Jumper Power Cord Switch & Warning Wires with Conduit 4 6607-8055 SC-325-V01-0 6607-8056 6607-8058 6607-8100 SC-325-V02-0 SC-325-V01-000-W01 SC-650-V01-0 115 VAC (SC-325 only) or 230 VAC 50/60 Hz Single Phase 32°F - 115°F (0°C – 46°C) 10 Amps @ 115 VAC Single Phase or 6 Amps @ 240 VAC Single Phase 240 VAC Three Phase ¼ H.P.
9.75” 6.50” 10.50” 11.50” 4.1 How the Smart Controllers Communicate with the RollSeal Automatic Doors. Inside the upper right housing of the RollSeal Automatic Door is an encoder that sends electrical pulses to the Smart Controller when the door is moving and the controller is in the normal operating mode. (See Section 12.14 for wiring diagram of the encoder).
5.2 The Display Indicator The Display Indicator can show four different types of readings that can be selected by pressing the Mode button on the Display. Each time the Mode button is depressed the display steps to the next parameter as indicated by the green LED next to the display.
SOFTWARE VERSION AND MODEL NUMBER When the Smart Controller is turned off and subsequently on again, the Display Indicator will flash the current software version and model number in the display. This will remain on the display about two seconds. Then the display will show the Actual Position of the door.
SERVICE REMINDER INDICATION When the Smart Controller has exceeded the selected Service Cycle Limit, the Service Cycles LED will begin flashing to indicate that service is needed. See Section 6.1 P10 and P11 for a description of the Service Cycle Reset and Service Reminder. 2 4 0 Flashing Service Cycles LED 5.
When the current parameter has been set, press the Mode button to move to the next parameter.
Auxiliary Output Relay will disengage during door movement, setup operation, jog mode, etc. Auxiliary Output Relay will engage upon the door stopping below Safety Beam Height. If the Home Switch is engaged, the Auxiliary Output Relay will turn Off-disengage. If the door status indicates unknown position, the Auxiliary Output Relay will turn Off-disengage.
mode at this time, set PS1 to “No” and press the Mode button. The controller will exit the programming mode and return to displaying the actual position. PS2 – Set Open Limit – Default set to 25 When the Mode button is pressed after setting PS1, the door will open to the position of the Home switch then proceed toward the current setting of the Open Limit. Use the Up and Down arrows to set the door to a new Open Limit position. Then press Mode to proceed to the next parameter.
6.3 Switch Settings SWX1 contains two separate switches. The first switch (SWX1:1) controls the Safety Action and the second switch (SWX1:2) determines the Encoder Selection as follows: PCB 154 SWX1:1 – SAFETY ACTION Selects the operation of the door when the Safety Beam is interrupted during closing. If at any time while the door is closing, the Safety Beam is interrupted, the door will stop. Then if SWX1:1 is “On” the door will proceed to open to its full open position.
7 Jog Mode The Jog Mode will permit an operator to manually control the position of the door with the Up ( ) and Down ( ) arrow buttons. To enter the Jog Mode, press both the Up ( ) and Down ( ) arrows at the same time for at least 5 seconds. The Smart Controller will indicate the Jog Mode in the display as shown below. In the Jog Mode the door can be opened and closed and is not Jog Mode affected by the Home limit switch or the Safety beam.
8.1 Directional Switch Input The directional switch input is primarily for use with a three position direction switch similar to the one illustrated below. Operation is simple. Momentarily push “OPEN” to open the door, momentarily push “CLOSE” to close the door and momentarily push “STOP” to stop the door. However, the SC-325 and SC650 controller can be programmed to perform special events with these directional switches.
9 Troubleshooting Controller and/or Door 9.1 P12 – Input Status Indicators This parameter is used to service or troubleshoot the door. The various inputs are represented by LED segments on the display as shown below. If a display segment is “ON”, the switch is Made; Segment is “OFF”, switch is Not Made. For Example, when the Safety Beam is obstructed, the Safety Beam display segment will turn ON and remain ON until the obstruction is removed. *Available on Software versions V0.21 and later.
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10 Controller Installation and Setup 10.1 Tools Required Small screwdriver Standard Screwdriver Wire strippers 10.2 Installation Instructions 1. 2. Unpack system, and check that all components are present. 1 RollSeal Smart Controller 1 Installation Kit 1 Manual Hang the controller with four screws at the desired location. 3. Make sure all power supplies are disconnected before breaking any wires, or reaching into the controller enclosure. 4.
10.3 Typical Smart Controller Installation A typical installation of the Smart Controllers involve, at a minimum, connections to AC Power, the door motor, the Up/Down button, and the Safety beam. Other accessories can be added such as a remote IR sensor, a remote radio link, and door movement indicators such as lights and bells. Control Box and Encoder Assembly Box IR Detector Limit Switches and Safety Switches are located behind the Access Panel.
10.4 Connection of Controller to Head Unit. 1. Mount controller at desired location within 3’ of junction box on Head Unit. 2. Controller has and AC and DC harness prewired that connects to head unit as shown in Diagram. DC Plug AC Plug 10.5 Installing Prewired Switches Cooler Switches are prewired with a CPC quick connect. You have two switch assemblies an Outside Cooler with harness out the top that is 6’ long and an Inside Cooler with harness out the bottom that is 1.5’ long. 1.
10.6 Power Connection with Disconnect 1. 2. 3. 4. 5. 6. 7. Mount Disconnect in desired location. Connect harness from Disconnect to Control with CPC. Push and turn to lock in place. Remove Disconnect cover. Switch must be in off position to remove cover. Connect conduit and electrical supply to Disconnect. Connect 120V power supply to Disconnect as shown in Diagram. Place cover back on Disconnect. Add conduit straps to conduit Control 120VAC 10A Ground L1 - Hot L2 – Neutral CPC Disconnect 10.
11 Accessories 11.1 Remote Transmitter and Receiver (Ordered Separately) The Remote Receiver may be powered from the SC-325 or SC-650 PCB 154 “DC Power” connection (12 VDC). The Receiver SW1 voltage selection switch must be set to 12v and SW2 relay output must be set to continuous (CONT). The Remote Receiver is normally wired to the PCB 154 Sequential Timed connection. The receiver comes standard with a “F” connector and a ½ wave wire antenna.
11.2 2-Button Close/Open Switch Module (Ordered Separately) The Close/Open Switch Module contains two normally-open momentary dry contact switches. The OPEN switch may be connected to any one of the following three connections to PCB 154: Sequential Timed, Sequential Manual, or Directional Open depending on the specific application requirements. The CLOSE switch should be wired to the Directional CLOSE connection. Refer to Section 12.11 for connections to the 2-Button Close/Open Switch Module. 11.
11.4 Wiring Motion Detector (Falcon & Falcon XL) Motion detectors are sent out in both U.S. and European versions. The instructions below describe how to wire both versions of the motion detector. USA Wire Color Red Black White Green Yellow Function 12-24 VDC “+” (positive) or 12-24 VAC Hot 12-24 VDC “-” (Negative) or 12-24 VAC Neutral Relay output Common Relay output N.O. Relay output N.C.
! WARNING! Motion Detector Wiring Figure To Motion Detector PCB 154 DIRECTION SWITCH AC POWER WARNING SEQUENTIAL SWITCH Drive AC Voltage Selection Jumper MOTOR DRIVE BRAKE MOTOR Ensure The Drive AC Selection Jumper AND PCB 154 AC Selection Switch Are Set Accordingly BEFORE Power Is Applied To The Controller. White LIMITS * For “Safety Beam Extension” Operation Only! Green or Yellow RollSeal SC-325 & SC-650 Controllers ENCODER DC POWER Black or Green Red or Brown 1.
12 Wiring Diagrams, Schematics, etc. This section contains the internal and external wiring diagrams for the Smart Controllers and where applicable the RollSeal automatic doors. WARNING BRAKE DC POWER SAFETY BEAM SEQUENTIAL SWITCH DIRECTION SWITCH LIMITS 1.2 Amp Fuse ENCODER SWX2 AC Voltage Selection Switch PCB 154 Drive AC Voltage Selection Jumper Ensure The Drive AC Selection Jumper AND PCB 154 AC Selection Switch Are Set Accordingly BEFORE Power Is Applied To The Controller.
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12.3 Smart Controller SC-325 V2, SC-650 V1 & V2 Layout WARNING AC POWER BRAKE MOTOR DC POWER SAFETY BEAM SEQUENTIAL SWITCH DIRECTION SWITCH LIMITS 1.2 Amp Fuse ENCODER SWX2 AC Voltage Selection Switch PCB 154 BRAKE MODULE Drive AC Voltage Selection Jumper Ensure The Drive AC Selection Jumper AND PCB 154 AC Selection Switch Are Set Accordingly BEFORE Power Is Applied To The Controller.
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12.5 Connecting AC Power to the Smart Controller Smart Controller – Right & Left Side Compartments Inset B Inset C J1: AC Voltage Selection Jumper SWX2: AC Voltage Selection Switch ! ! WARNING! Dangerous High Voltages! Allow Approximately 5 Minutes For The Controller To Power-Down Before Changing Switch Settings, Jumper Placement, Or Wiring. WARNING! Only a qualified electrician should install and/or service this equipment.
12.6 RS-500/600 Motor Brake Rectifier Wiring Diagram RS-500 Door Motor Junction Box HHT p/n: 3017-5050 A200-D90-UL HHT p/n: 3017-5052 A100-D90 (for 200~230 VAC) (for 100~120 VAC) The SC-325 Controllers are factory preset to 115 VAC and the RS-500 Doors factory prewired to require a 115 VAC power supply. The SC-650 Controllers are factory preset to 230 VAC and the RS-600 Doors factory prewired to require a 230 VAC power supply.
12.7 Connecting Power to the SC-325 Controller ! WARNING! Ensure the Drive AC Selection Jumper and PCB 154 AC Selection Switch Are Set Accordingly BEFORE Power Is Applied To The Controller. ! WARNING! Hardwire Facility Power As Required, Either 115 V or 240 V. Set Jumper And Selection Switch Accordingly.
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12.9 Interlocking Two Automatic Doors Door #2 Door #1 SWX2 J3 DC Power Inset A Inset B ENCODER SAFETY BEAM Out Close Open Out Out Stop Home Manual Lead Edge Safety LIMITS Timed Gnd +12v J9 RLY1 L1 L2 W V U V6 Drive Jumper J8 J7 Brake Auxiliary J11 J6 J1 Connector A (V6 Drive) 1.
12.10 Connecting the Operator Switches to the Smart Controller Smart Controller – Left Compartment J10 SWX2 Voltage Selection Switch SWX1 PCB154 Rev ‘D’ U7 J12 J6 J1 V6 Drive Jumper J8 Connector A (V6 Drive) RLY2 J2 J5 J11 J3 J7 ENCODER Out Close Out Stop Open Out Manual Home LIMITS Timed Gnd SAFETY BEAM Lead Edge Safety +12v Signal Gnd VCC Signal Gnd DC Power Anode +12V J9 Sequential SWX DIRECTION SWX Brake Auxiliary F1 1.
12.11 Connecting Switches and Remote Receiver to the Smart Controller Note The “Out” Connection Points Are Electrically The Same On The Printed Circuit Board.
12.12 Connecting Switches to the SC-325 Wiring Option “-W01”Controller P/N 6607-8057 and 6607-8058 ! WARNING! Note All Conduit And/Or Air Spaces Where Wire Is Routed Must Be Airtight. Use Sealant If Necessary. Orange Wires Must Be Capped Off If Not Used With A Freezer Door.
12.13 Connecting Moving Door Warning Light to the Smart Controller NOTE: This diagram is not applicable when the Warning Connections are used for Freezer Mode applications.
12.14 RollSeal Automatic Door Wiring Diagram ! WARNING! Head Unit Must Be Properly Grounded.
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13 Replacement and Optional Parts SC-325 Controls, Parts, and Accessories Control Description Notes 6607-8055 SC-325-V01-0 Use with RS-500 Doors ONLY 6607-8056 SC-325-V02-0 (Includes V2 Drive & Brake Module) Use with RS-500 Doors ONLY 6607-8058 SC-325-V01-000-W01 (Includes W01 Switch Wiring Option with Conduit) Use with RS-500 Doors ONLY 6407-0618 /DOOR ASSY SC-325 Use with SC-325 Controllers ONLY. 6407-6082 /PCB AC DriveKBVF-22D w/QA V1 (V1 Drive) Use with SC-325 Controllers ONLY.
SC-650 Controls, Parts, and Accessories Control Description Notes 6607-8100 SC-650-V01-0 Use with RS-600 Doors ONLY 6607-8101 SC-650-V02-0 (Includes V2 Drive) Use with RS-600 Doors ONLY 6407-0620 /DOOR ASSY SC-650 Use with SC-650 Controllers ONLY 6407-6086 /PCB AC DriveKBVF-23D w/QA V1 (V1 Drive) Use with SC-650 Controllers ONLY 6407-6087 /PCB AC DriveKBVF-23D w/QA V2 (V2 Drive) Use with SC-650 Controllers ONLY 6407-6088 /PCB Brake Module DBVF vr.
Part Number Model Number 6607-8055 6607-8056 6607-8058 6607-8100 6607-8101 SC-325-V01-0 SC-325-V02-0 SC-325-V01000-W01 SC-650-V01-0 SC-650-V02-0 6407-0618 6407-6082 N/A 6407-0618 6407-6083 6407-6088 6407-0618 6407-6082 N/A 6407-0620 6407-6086 6407-6088 6407-0620 6407-6087 6407-6088 3006-5076 3006-5077 3006-5078 3006-5079 3006-2984 3006-5076 3006-5077 3006-5078 3006-5079 3006-2984 3006-5076 3006-5077 3006-5078 3006-5079 3006-2984 3006-5076 3006-5077 3006-5078 3006-5079 3006-2984 3006-5076
Page 50 RollSeal SC-325 & SC-650 Controllers Part No 4801-5156 Rev 10-2014
