. 2. 7 3. 4.
Table of Contents 1 Ratings and Specifications RS-500 Door ............................................................................................................... 3 2 Physical Description/Drawing................................................................................................................................ 4 3 Use of Equipment ...................................................................................................................................................
1 Ratings and Specifications RS-500 Door Motor Ratings: 230 VAC, Three Phase, 1/4 HP Door approved by the NSF (National Sanitation Foundation) Motor must be connected through Controller SC-325. See SC-325 Controller Manual (4801-5156).
2 Physical Description/Drawing Installation of a RollSeal RS-500/600 Automatic Door involves, at a minimum, connecting to the Smart Controller (SC-325) that connects to the AC power, the door motor, the Up/Down button, and the safety beam. Other accessories can be added such as a remote IR sensor, remote radio link, and door movement indicators such as lights and bells. 3 Use of Equipment The RollSeal RS-500/600 Door is an automatic motorized curtain enclosure for a doorway.
4 Installation 4.1 Tools Required 3/8 in. (10 mm) Power screwdriver (portable) 3/16 in. (5 mm) Drill bit and power drill 3/8 x 1 in. Bolts and nuts (supplied) Socket Hammer Tape measure Carpenter's level NOTE: Other Tools May Be Required According To Installation. 4.2 Overview The RS-500/600 Door is shipped with pre-assembled vertical members (left track and right track), and a preassembled horizontal member (head unit). When components are received, check for damaged, loose or missing parts.
4.4 Attachment Points of Door When sizing the clear opening for attachment of the door, pay close attention to the following guidelines. Door flanges have pre-drilled holes that serve as mounting points of door. Flange widths are shown in Diagram 4B. 1. Make sure that door assembly is plumb and square. 2. The top unit has a top flange and a bottom flange. Make sure these flanges overlap framing. 3. The vertical members have inner flanges and outer flanges.
4.5 Assembly of Parts Arrange the horizontal member, left vertical member (left track), and right vertical member (right track) on the floor in front of the clear opening as shown in Diagram 4C. The curtain side of the horizontal member and each vertical member faces down. A End of horizontal member B U-shaped plate On each end of the horizontal member is a U-shaped plate that fits inside each vertical member.
4.6 Infrared Sensor Connectors Located at the bottom of each vertical member is an infrared detector. The detector on each vertical member operates as a safety device if the infrared beam is interrupted. Door can be set to stop if beams are broken while closing, or to stop and reverse to the full open position. Refer to the RollSeal SC-325 Controller Manual for more information. 1. Locate female connector on vertical member. This connector is attached to the infrared detector. 2.
3. Center door assembly on clear opening. Align the bottom of each vertical member with the respective framing board or posts of the clear opening. Note: The vertical members should be aligned so that their outer flanges will exactly overlap with the framing boards or posts when the door assembly is raised into position. 4. Assemble workers and each side of the door assembly. See Diagram 4G. IMPORTANT: SLOWLY LIFT TOP OF DOOR ASSEMBLY TO RAISE THE DOOR. 5. 6. 7.
4.8 Typical Smart Controller Installation A typical installation of the Smart Controllers involve, at a minimum, connections to AC Power, the door motor, the Up/Down button, and the Safety beam. Other accessories can be added such as a remote IR sensor, a remote radio link, and door movement indicators such as lights and bells.
5 Controller Installation and Setup 5.1 Tools Required Small Screwdriver Standard Screwdriver Wire Strippers 5.2 Installation Instructions 1. 2. Unpack system, and check that all components are present. 1 RollSeal Smart Controller 1 Installation Kit 1 Manual Hang the controller with four screws at the desired location. 3. Make sure all power supplies are disconnected before breaking any wires, or reaching into the controller enclosure. 4.
6 Connecting AC Power to the Smart Controller The SC-325 Controllers are factory preset to 115 VAC and the RS-500 Doors are factory prewired to require a 115 VAC power supply. The SC-650 Controllers are factory preset to 230 VAC and the RS-600 Doors are factory prewired to require a 230 VAC power supply. The SC-325/SC-650 Controllers and RS-500/600 Doors can be field upgraded to accommodate either 115 VAC or 230 VAC power supply.
7 Connecting Switches to the SC-325 Wiring Option “W01”Controller P/N 6607-8057 and 6607-8058 4801-5159 Rev 01-2015 Technical Installation and Service Manual Page 13
8 Door Setup Guide The following programming adjustments are performed on the SC-325 or SC-650 Controller. Note: DO NOT USE JOG MODE to do these tests. 1. Press and hold the ‘MODE’ Button until P1 is shown on the Display. Set P1 to 45 seconds for the ‘Time Out’ Function. 2. Press the ‘MODE’ Button 1 time to P2. Use the ‘UP’ ‘DOWN’ Arrows to set P2 to 20. 3. Press the ‘MODE’ Button 1 time to P3. Use the ‘UP’ ‘DOWN’ Arrows to set P3 to 80. 4. Press the ‘MODE’ Button 1 time to P4.
9 Troubleshooting Flowchart Looking at the SC-325 or SC-650, What is shown on Display? Three Dashes (---) Unknown Position indication.
Troubleshooting Flowchart (cont.) From Page 15 Will the door run in Jog Mode? Is the Obstruction LED lit on the Display? Yes No Yes When does the Obstruction LED come on? Is any item or door panel between door Safety Beams? While Opened Yes While Closing Adjust the Leading Edge Switch. Remove item or correct door panel. Remove terminals for Direction and Sequential on door assembly.
10 Unknown Position Indication Unknown Position Indication There are occasions when the Controller may not know the exact position of the door. For example, when returning from the Jog Mode. In these cases the Display Actual Position Indicator will display a series of three bars as shown to Open Speed the right. This is known as the Unknown Position Close Speed Mode Indication.
11 Error Codes Mechanical Errors Panel Movement Problem Area Home Switch Code EO1 Condition Opening, Home Switch EC1 Closing, Home Switch Home Switch EO2 Opening, Safety Switch Safety Switch EC2 Closing, Safety Switch Safety Switch EO3 Opening, Safety Switch Home & Safety EC3 Closing, Safety Switch Home & Safety Page 18 Possible Solutions Try to activate door normally (open), should fix itself. Use Jog Mode to lower door panel below Home Switch. See Section 12.
Feedback Errors Code EOF1 Condition Opening, Encoder Fault Panel Movement Up or Down Problem Area Encoder None Brake None Brake Brake Rectifier Brake Assembly Egress Strap Tension Pipe Pockets ECF1 Closing, Encoder Fault ECF1 Ensure both PWR and ST LEDs are “ON” steady See Section 13 Up or Down Encoder None Brake Check DC Harness, make sure optics are clean, inspect Encoder wire connections in door's J-Box and on PCB154 Control Board.
Feedback Errors (Cont.) Code ECF2 Condition Opening, Direction Fault Panel Movement Down Problem Area Egress Strap Possible Solutions Check Egress Strap to ensure that the strap is in the correct reset Limit Mark position and not pulled out of position. 12 Jog Mode JOG Mode The Jog Mode will permit an operator to manually control the position of the door with the Up ( ) and Down ( ) arrow buttons.
13 SC-235 & SC-650 Drive Diagnostics LEDs KB Drive Diagnostic LEDs Door Idle PWR LED OFF Green Green Green Green Green ST LED Operating Condition Drive is Off Steady Yellow Quick Flash Red/Yellow Slow Flash Red/Yellow Steady Red Red/Yellow/Green Normal Condition AC Input Under voltage AC Input Overvoltage OFF Input AC=115 VAC/Drive Jumper set on 230 VAC Input AC=230 VAC/Drive Jumper set on 115 VAC Drive tripped due to current overload Drive tripped due to out of range voltage condition Current Overl
14 Direction SWX Test To perform all tests below you must have a short piece of wire. This wire should be approximately 5 inches long and 16AWG – 18AWG in size. Each test performed will be located in the same area of the PCB 154 of the Door Assembly as show below.
14.2 Close Direction Test Momentarily place the jumper on the pins of Out to Close. The door should close to its full close position. Care should be taken that this wire only touches these two points. 14.3 Stop Position Test 1. 2. Momentarily place the jumper on the Open or Close direction. The door will start to move in that direction. Before the door gets to its full limit, momentarily place the jumper across the Out to Stop position. The door should stop at this point.
15 RS-500/600 Motor Brake Rectifier Wiring Diagram RS-500 Door Motor Junction Box HHT p/n: 3017-5050 A200-D90-UL HHT p/n: 3017-5052 A100-D90 (for 200~230 VAC) (for 100~115 VAC) The SC-325 Controllers are factory preset to 115 VAC and the RS-500 Doors factory prewired to require a 115 VAC power supply. The SC-650 Controllers are factory preset to 230 VAC and the RS-600 Doors factory prewired to require a 230 VAC power supply.
16 Brake Relay Test The gear motors on the RS-500/600 Series Doors have a Brake Rectifier which will activate the brake in the gear motor to stop the unit when not in use. There is a relay (acting as a switch) on the PCB 154 board in the Door Assembly of the Controller that will turn this brake on and off. This test procedure will allow you to test the relay to see if it is failing or if the problem could be in the Brake Rectifier. First, test the Brake Relay on the PCB 154.
Brake Rectifier Jumper Page 26 Technical Installation and Service Manual 4801-5159 Rev 01-2015
17 Adjustment of Brake After extended operation of the brake lever, the brake may become worn. As the brake wears, some adjustment to the brake is required. Lettered diagrams below correspond to lettered instructions. Follow instructions to adjust brake: 1. 2. 3. 4. 5. 6. Close door curtain to fully lowered position. Engage Brake lever. Disconnect electrical power to motor. Remove four Phillips screws (A). Remove cover (B). Straighten the bent tab (C) of spider nut. 4801-5159 Rev 01-2015 7.
18 RS-500/600 Series Door Wiring Diagram (Brother Motor Only) See Page 29 See Page 29 WARNING! Head Unit Must Be Properly Grounded.
19 RollSeal Smart Controller Wiring Diagram (Brother Motor Only) See Page 28 4801-5159 Rev 01-2015 See Page 28 Technical Installation and Service Manual Page 29
20 RS-500/600 Series Door Condensation Management System Wiring Diagram Page 30 Technical Installation and Service Manual 4801-5159 Rev 01-2015
21 Wiring Optional Accessories Motion Detectors, Infrared Sensors and Loop Sensors are optional accessories that can improve the efficiency and performance of your RollSeal Door. Sensors can also help prevent damage to the RollSeal Door by preventing the door from closing while lifts or objects are present in the vicinity. Refer to the unit Owner’s Manual for more information on installation, set-up and operation. 21.1 Wiring Falcon XL and EX Motion Detectors 21.
21.3 Wiring the IRIS Infrared and Microwave Sensor 21.
21.
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